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Service manual OEM treadmill V2.03

List of Symbols used

On/Off switch

External Input

External Output

Type B Electrical Safety

Separate collection of electric and electronic equipment

Copyright Lode BV, February 2012, all rights reserved.
Manufacturer information:
Lode BV
Zernikepark 16
NL-9747 AN Groningen,
The Netherlands

℡

: +31 50 571 28 11

: +31 50 57167 46

@ : [email protected]

www.lode.nl

Summary of Contents for OEM

Page 1: ...Service manual OEM TREADMILL ERGOMETERS 0344...

Page 2: ...on the limitations of each individual the medical history and all other applicable circumstances Neither Lode BV nor her distributors take any responsibility for the final use of its equipment Contra...

Page 3: ...ternal Output Type B Electrical Safety Separate collection of electric and electronic equipment Copyright Lode BV February 2012 all rights reserved Manufacturer information Lode BV Zernikepark 16 NL 9...

Page 4: ...omeone is on the treadmill The belt could start moving immediately and sudden start and subsequent loss of balance could cause serious personal injury High voltage is present when the treadmill hood i...

Page 5: ...ON AND REMOVAL OF THE HANDLEBAR 23 3 2 REMOVAL OF THE COVER MOTOR COMPARTMENT 25 3 3 REPLACEMENT COMMUNICATION INTERFACE MODULE CIM 26 3 4 REPLACEMENT INSTRUCTION GRADE MOTOR 220017 27 3 5 REPLACEMENT...

Page 6: ...Service manual OEM treadmill V2 03 6 1 Technical specifications...

Page 7: ...8 kW DIMENSIONS L x B x H cm 212 x 76 x 110 cm WEIGHT 145 kg ENVIRONMENTAL CONDITIONS Operational temperature C F 14 40 C 57 104 F humidity non condensing 30 90 air pressure kPa 70 106 Storage tempera...

Page 8: ...IGHT 850 MM optional SIDE HANDRAILS ADJUSTABLE optional height 791 954 mm width 440 975 mm PEDIATRIC FRONT HANDRAIL optional PEDIATRIC SIDE HANDRAIL optional height 600 763 mm width 440 975 mm ARM SUP...

Page 9: ...Service manual OEM treadmill V2 03 9 2 Assemblies...

Page 10: ...TH CABLE RIGHT 4 1 939016 VERTICAL ARM HANDRAIL RIGHT 5 2 939038 ANTISLIP STRIP 100 CM 6 2 939176 COSMETIC COVER HOLE SIDEHANDRAIL 7 1 939919 COSMETIC COVER SIDEBAR RIGHT 8 2 871907 RUBBER FEET 9 4 93...

Page 11: ...2 2 Handrail assy 939020 Item Number Quantity per assy Partnumber Description 1 2 939015 VERTICAL ARM HANDRAIL LEFT 2 1 939016 VERTICAL ARM HANDRAIL RIGHT 3 1 939017 VERTICAL ARM HANDRAIL WITH CABLE...

Page 12: ...39032 FRONT RING MAGNET SWITCH 2 1 939033 REED CONTACT BRACKET 3 1 9397122 HANDRAIL CABLE 4 1 939915 BAR HORINZONTAL HANDRAIL 5 1 939930 EMERGENCY STOP HOUSING FRONT 6 1 939931 EMERGENCY STOP HOUSING...

Page 13: ...ty per assy Part Number Description 1 4 813006 WASHER M6 2 1 939913 COVER MOTOR COMPARTMENT 3 4 811765 WASHER SPRING M5 4 4 815408 SCREW M5 X 12 MM 5 1 939050 SERIALNUMBER SIGN 6 6 811765 WASHER SPRIN...

Page 14: ...ck 932950 939951 Item no Quantity per assy Part Number Description 1 1 939951 DECK 50 X 150 CM 2 1 932950 BELT 50 X 150 CM 3 2 939038 ANTI SLPI STRIP 100 CM 4 2 939915 COSMETIC COVER 5 2 816118 SCREW...

Page 15: ...lers 1 8 11 Item no Quantity per assy Part Number Description 1 2 939018 SPANNER SUPPORT 2 1 939410 REVERSE ROLLER 3 1 827618 SCREW SOCKET CAP M8 X 50 MM 4 1 932983 BELT MULTI V 5 4 816416 SCREW SOCKE...

Page 16: ...Service manual OEM treadmill V2 03 16 2 7 Grade motor 220017 Item no Quantity per assy Part Number Description 1 1 220017 GRADE MOTOR 2 2 811861 NUT NYLON INSERT 3 2 818517 SCREW HEX M10 X 45 MM...

Page 17: ...Service manual OEM treadmill V2 03 17 2 8 Motor compartment 9394503 1 8 11...

Page 18: ...1 939062 COVER PLATE TCM 16 1 939070 LABEL REMOTE CONTROL 17 1 939071 LABEL SAFETY SYMBOLS 18 1 9394403 MOTOR ASSY 19 1 939705 EARTHCABLE POWER ENTRY MODULE 20 1 939705 EARTHCABLE POWER ENTRY MODULE 2...

Page 19: ...07 CYLINDRICAL SCREW M4 X 10 43 2 814011 PAN HEAD SCREW CROSS M4 X 16 44 4 814017 PAN HEAD SCREW CROSS M4 X 45 45 7 814813 HEXAGONAL THREADED SPACER M4 X 25 46 2 814822 HEXAGONAL THREADED SPACER M4 X...

Page 20: ...Service manual OEM treadmill V2 03 20...

Page 21: ...4 2 811788 FLAT WASHER M10 X 30 5 2 817415 ALLEN SCREW M8 X 35 6 2 817419 ALLEN SCREW M8 X 55 7 1 9390252 TORSION PIPE SQUARE 8 2 811748 FLAT WASHER M10 9 2 818615 HEXAGONAL SET SCREW M10 X 35 10 1 81...

Page 22: ...Service manual OEM treadmill V2 03 22 3 Procedures...

Page 23: ...low some movement of the posts figure 1 C 4 Place the other posts in their position in the side rails and fix them the same way as mentioned at the previous stage figure 1 D 5 Put the connectors toget...

Page 24: ...Service manual OEM treadmill V2 03 24 figure 1...

Page 25: ...motor compartment Required tools Allen key 3 Instruction 1 Use the Allen key 3 to remove the screws in the housing of the motor compartment of the treadmill figure 1 2 2 Lift the housing from the back...

Page 26: ...the motor compartment as described in the instruction removal cover of the motor compartment 2 Remove the flat cable from the main board figure 1 3 Remove the flat cable from the communication interf...

Page 27: ...at the underside of the treadmill by using two 17 mm wrenches figure 2 3 4 Remove the M10 bolt from the grade motor in the motor compartment of the treadmill figure 4 5 Cut the tire wrap that holds t...

Page 28: ...Service manual OEM treadmill V2 03 28 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8...

Page 29: ...cement instructions of the grade motor 3 Remove the cables from the main board figure 1 2 3 4 5 6 7 8 4 To remove the cables from the power entree circuit breaker it is easier to take the two screws o...

Page 30: ...Service manual OEM treadmill V2 03 30 fig 3 fig 4 fig 5 fig 6 fig 7 fig 8...

Page 31: ...Service manual OEM treadmill V2 03 31 fig 9 fig 10 fig 11 fig 12 fig 13 fig 14...

Page 32: ...ips screw driver 2 and ring spanner 10 see figure 12 12 Go to the output shaft which is the front roller of the treadmill Use Allen key 5 to remove the two screws left and right that holds the black s...

Page 33: ...Service manual OEM treadmill V2 03 33 fig 1 fig 2 fig 3 fig 4 fig 5 fig 6...

Page 34: ...Service manual OEM treadmill V2 03 34 fig 7 fig 8 fig 9 fig 10 fig 11 fig 12...

Page 35: ...Service manual OEM treadmill V2 03 35 fig 13 fig 14 fig 15 fig 16 fig 17 fig 18...

Page 36: ...Service manual OEM treadmill V2 03 36 fig 19 fig 20 fig 21 fig 22 fig 23 fig 24...

Page 37: ...Service manual OEM treadmill V2 03 37 fig 25...

Page 38: ...loaded from the website http www ftdichip com FTDrivers htm Installing the FTDI driver The installation of the FTDI driver goes as follows Make sure the treadmill has not been connected to the compute...

Page 39: ...Baudrate 57K6 Data bits 8 Stop bits 1 Parity None Cable specifications Controller PC 9p SUB D 9p Sub D 2 2 3 3 5 5 Figure 1 Communication Interface Module To enter the Terminal Application on the CIM...

Page 40: ...rt on the CIM This port is for future use Once the interface is chosen the baudrate for the selected protocol can be specified If no alternate baudrate is to be used the default option sets the specif...

Page 41: ...out 1 Connect a USB or straight serial cable to connect to the communication interface module 2 Start the HyperTerminal program standard provided with MS Windows up to OS Vista 3 Give the connection a...

Page 42: ...and select Properties in the pull down menu select the file tab Settings 7 Choose ASCII Setup and select the tag boxes as shown below Press OK to save changes 8 Switch on the treadmill and immediately...

Page 43: ...Service manual OEM treadmill V2 03 43 9 The information on shown in Hyperterminal should be as above 10 When SPACE is pressed the menu to select the communication protocol will appear...

Page 44: ...Service manual OEM treadmill V2 03 44 11 When a communication protocol has been selected you can choose the baud rate 12 After the baud rate has been selected the correct units can be chosen...

Page 45: ...Service manual OEM treadmill V2 03 45 13 After that you will be asked to save the settings 14 Save or discard the changes and restart the treadmill for the changes to take effect...

Page 46: ...Service manual OEM treadmill V2 03 46 4 Schematics and lay outs...

Page 47: ...Service manual OEM treadmill V2 03 47...

Page 48: ...Service manual OEM treadmill V2 03 48...

Page 49: ...Service manual OEM treadmill V2 03 49...

Page 50: ...Service manual OEM treadmill V2 03 50 5 Trouble shooting...

Page 51: ...ing use This error will sound 5 long beeps followed by a pause of 10 seconds This error will make the treadmill stop You could switch off the treadmill wait till the van has stopped turning and restar...

Page 52: ...er error Check motor controller or replace motor controller 0 1 0 0 0 1 AC_DRIVE_COM_ERROR Communication loss between motor controller and TCM Check motor controller service required 0 1 0 0 1 0 AC_DR...

Page 53: ...Service manual OEM treadmill V2 03 53 Figure 2...

Page 54: ...Service manual OEM treadmill V2 03 54 6 Maintenance...

Page 55: ...ntenance Sticker Place a visible sticker on the housing with recommended date for maintenance ATTENTION The walking belt and deck are self lubricating Never use any additional lubrication The check up...

Page 56: ...different belt speeds In the table you will find how many counts pro 2 minutes you should measure Km hour Meters sec Miles hour Counts pro 2 minutes 0 5 0 14 0 31 4 8 1 0 28 0 62 9 5 2 0 56 1 24 19 0...

Page 57: ...on should be within 3 The grade of the treadmill is absolute the inclination sensor is calibrated in the factory and cannot be readjusted In case during calibrations of the grade the grade would not w...

Page 58: ...hould be able to lift the belt at least 2 cm without feeling tension 3 Place two markers on the belt exactly 1000 mm from each other figure 1 4 Now start tightening the belt till the distance between...

Page 59: ...B viewed from the rear end of the belt using a size 10 socket head screw wrench a quarter turn anti clockwise The belt will now slowly move to the left See Figure 5 Figure 1 See figure 1 C The left ed...

Page 60: ...be about 10 mm To change the tension of the belt remove the locking nut on the spanner socket screw of the motor belt Turning the adjustment nut on the spanner socket screw will tilt the motor upward...

Page 61: ...OEM treadmill V2 03 61 6 7 Inclination system The shaft of the inclination system should be kept clean and do not have to be lubricated as the motor is closed By opening the motor housing the warrant...

Page 62: ...Communication Interface Module and the TCM Treadmill Control Module starting from treadmill 929900 with serial number 20110120 If you are using OS Windows 7 you can download a terminal program such as...

Page 63: ...ORT 5 Set baud rate to 57600 6 Data Bit to 8 7 Parity None 8 Stopbit 1 9 Flow control None 10 Press OK when done 11 Start the treadmill and press ALT B within 5 seconds after powering up 12 The follow...

Page 64: ...ual OEM treadmill V2 03 64 14 To access the service menu enter the code 945900 15 The following options can be selected with the module overview the actual software can be shown 16 Select update modul...

Page 65: ...treadmill V2 03 65 17 Select the module number that you would like to flash the software from 18 Select Transfer in the terminal program 19 Choose XMODEM and Send 20 Select the XXXXX CDE file that you...

Page 66: ...Service manual OEM treadmill V2 03 66 21 The complete upload will take a few minutes depending on the size of the file 22 When done the message Module Flash successful restart device will be shown...

Page 67: ...s and hold the two keys as shown on figure 1 for 10 seconds 2 Press the enter key till the display shows terminal 0 3 By using the and keys for the grade adjustment you can change the 0 behind termina...

Page 68: ...displayed you can choose communication port you would like to select Interface CIM interface choice 0 RS232 1 RS232 AUX 2 USB 7 Press enter the next step Neg Elev is read only and is 1 when a negative...

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