Loctite Zeta 7215 Operation Manual Download Page 6

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Introduction, cont.

2.5

ITEMS SUPPLIED

1. Cure Chamber Base and Lamp Adapter Assembly

LOCTITE PART # 984130

2. 6" Mercury Arc Lamp Power Supply

LOCTITE PART # 984132

3. 6" Mercury Arc Lamp Irradiator Assembly

LOCTITE PART # 984134

4. Equipment Manual

LOCTITE PART # 984135

2.6

RECOMMENDED SPARE PARTS / OPTIONAL ITEMS

1. Reflector Liner Set

LOCTITE PART # 984143

2. 6" Mercury Arc Lamp

LOCTITE PART # 983091

3. Flow Through Air Panel

LOCTITE PART # 984144

4. Capacitor, 18UF

LOCTITE PART # 984145

5. Capacitor, 12UF

LOCTITE PART # 984146

6. Capacitor, 6UF

LOCTITE PART # 984147

7. Ballast, 9526

LOCTITE PART # 984148

8. Chamber Curing Shelf

LOCTITE PART # 984142

9. Fuse, Chamber

BUSS # ATQ15

10. Fuse, Power Supply

BUSS # ATQ20

11. Fuse, Chamber Drive

BUSS # AGC3

984135 Zeta 7215 & 7216 manl 8/3/00 3:23 PM Page 6

Summary of Contents for Zeta 7215

Page 1: ...MENT O P E R A T I O N M A N U A L Loctite Combined Manual for High Intensity Cure Chamber Zeta 7215 98007 Mercury Arc Lamp Zeta 7216 98008 Electrodeless Lamp 984135 Zeta 7215 7216 manl 8 3 00 3 23 PM Page 1 ...

Page 2: ...p Cleaning 11 6 Troubleshooting 12 7 Specifications 12 8 Warranty 13 Zeta 7216 Electrodeless Lamp Page No 1 For Your Safety 16 2 Introduction 17 2 1 Ozone Warning 17 2 2 Purpose of Manual 17 2 3 Description 17 2 4 Unpacking Inspection 17 2 5 Items Supplied 18 2 6 Recommended Spare Parts Optional Items 18 3 Installation Start Up 19 3 1 Installation 19 3 2 Space Utility Requirements 20 4 Control Ope...

Page 3: ...OT EXPOSED TO DIRECT OR REFLECTED RADIATION MUST BE TAKEN TO INSURE THAT PERSONNEL ARE WHICH IS HARMFUL TO EYES AND SKIN GREAT CARE ULTRAVIOLET IRRADIATORS EMIT RADIATION ALWAYS TURN THE POWER OFF CAUTION P N 984132 STANDBY MODE MAIN POWER HIGH MODE ELAPSED TIME 7215 P N 98007 READ OPERATOR S MANUAL BEFORE USE prevent user exposure to UV light This unit has been designed to ULTRAVIOLET LIGHT WARNI...

Page 4: ...ed with this equipment Ultraviolet burns are not felt for several hours and short exposure can cause severe burning of the skin Never look directly at the output of the lamp or the output of the lamp reflector The ZETA 7215 is shielded and interlocked to prevent exposure to ultraviolet radiation 2 Do not defeat any of the system interlocks 3 Do not attempt to open chamber door during the cure cycl...

Page 5: ...octite Corporation Safety Health and Regulatory Affairs Department in Rocky Hill Connecticut 1 800 LOCTITE 562 8483 2 2 PURPOSE OF MANUAL The purpose of this manual is to provide installation operation and troubleshooting instructions for the ZETA 7215 Ultraviolet High Intensity Cure Chamber It is important the manual be carefully read before any attempt to install or operate the equipment 2 3 DES...

Page 6: ...RE PARTS OPTIONAL ITEMS 1 Reflector Liner Set LOCTITE PART 984143 2 6 Mercury Arc Lamp LOCTITE PART 983091 3 Flow Through Air Panel LOCTITE PART 984144 4 Capacitor 18UF LOCTITE PART 984145 5 Capacitor 12UF LOCTITE PART 984146 6 Capacitor 6UF LOCTITE PART 984147 7 Ballast 9526 LOCTITE PART 984148 8 Chamber Curing Shelf LOCTITE PART 984142 9 Fuse Chamber BUSS ATQ15 10 Fuse Power Supply BUSS ATQ20 11...

Page 7: ...ot block air inlets Power requirements and the plug formats for the power cords are shown Prior to applying power the Mercury Arc Lamp must be installed Refer to page 7 Lamp Installation and replacement Install Lamp The Lamp is a 1 500 watt Mercury Arc Lamp Connect all cables as shown in the Installation diagram A five inch exhaust connection is provided and should be connected as described in the...

Page 8: ...LIGHT WARNING LAMP POWER CONTROL POWER OFF ON OFF ON STANDBY MODE P N 984132 MAIN POWER HIGH MODE ELAPSED TIME BEFORE CLEANING SERVICING OR RELAMPING OR LAMP SHIELDING PROVIDED WHEN LAMP IS IN USE SUITABLE EYE AND SKIN PROTECTION MUST BE WORN NOT EXPOSED TO DIRECT OR REFLECTED RADIATION MUST BE TAKEN TO INSURE THAT PERSONNEL ARE WHICH IS HARMFUL TO EYES AND SKIN GREAT CARE ULTRAVIOLET IRRADIATORS ...

Page 9: ...powering down 3 3 2 INSTALLING THE LAMP 1 Loosen do not remove the four screws on lamp holder 2 on each side of the lamp 2 Open the lamp retainers 3 Wearing cotton gloves remove the lamp from packing place in the holder 4 Close the lamp retainers and tighten the four screws Lamp will move but not come out of retainer 5 Connect the wires on the lamp to ceramic insulators 6 Reinstall the lamp module...

Page 10: ...of intensity can be obtained at any shelf position This measurement can be used to determine proper part placement and day to day process repeatability The ZETA 7010 can be placed in the oven the Chamber door closed then when the cycle start button is pushed the ZETA 7010 will detect and record the ultraviolet light when the shutter opens After the shutter closes the ZETA 7010 can be removed from ...

Page 11: ...IATORS EMIT RADIATION ALWAYS TURN THE POWER OFF CAUTION P N 984132 STANDBY MODE MAIN POWER HIGH MODE ELAPSED TIME Timer Set Programs new time setting after making changes Move to next digit on left wrap around at far left 20 0 20 0 20 0 20 1 Increment digit up by 1 Not Used Figure 7 Cycle Timer Figure 6 Power Supply Figure 5 Cure Chamber If you step more than six digits to the left of the decimal ...

Page 12: ...YCLE TIMER CYCLE START CYCLE STOP ON OFF CHAMBER POWER If the Chamber Interlock will not close reduce the tension by turning the Black Tension Knob counter clockwise If the Chamber door does not close tightly adjust the Tension Knob clockwise Chamber Interlock Adjusts Chamber Interlock Tension Figure 5 Cure Chamber Figure 8 Chamber Door Knob 984135 Zeta 7215 7216 manl 8 3 00 3 24 PM Page 12 ...

Page 13: ...ever be touched with bare hands Always use clean cotton gloves when handling U V lamps Oils from fingers can become permanently etched on the bulb when turned on This will reduce the lamp output and reduce the life of the lamp 5 1 REFLECTOR CLEANING To clean the reflectors wearing white cotton gloves remove the lamp Using a soft cotton cloth dampened with alcohol wipe the reflector surfaces gently...

Page 14: ...mp Cure speed declines End of Lamp s useful life Replace Lamp Lamp dirty See maintenance Reflector dirty See maintenance Outdated adhesive Replace adhesive Lamp 1 500 Watt Mercury Arc Lamp Power Supply 120 VAC 20A 60 HZ 1 Phase Power Supply Fuse 20 A Power Supply Consumption 2 400 Watts Dimensions See Installation Drawing System Shipping Weight 145 Lbs Power Supply Fuse 20A Chamber Fuse 15A Chambe...

Page 15: ...tite the use of products parts or attachments which are not manufactured by Loctite No Products shall be returned to Loctite for any reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM IS USE...

Page 16: ...14 984135 Zeta 7215 7216 manl 8 3 00 3 24 PM Page 16 ...

Page 17: ...AMP ON LAMP OUT PWR IMBAL SYS BLWR EXT INTLK RF INTLK PWR ERROR BLWR PRESSURE PS TEMP PHOTOCELL TEST POINTS 0 12 VDC P300M POWER SUPPLY TEST POINTS MAGNETRON 0 800 mVDC POWER O I P N 98008 WARNING ULTRAVIOLET LIGHT This unit has been designed to prevent user exposure to UV light READ OPERATOR S MANUAL BEFORE USE CHAMBER POWER OFF ON CYCLE STOP CYCLE START CYCLE TIMER 984135 Zeta 7215 7216 manl 8 3...

Page 18: ...h this equipment Ultraviolet burns are not felt for several hours and short exposure can cause severe burning of the skin Never look directly at the output of the lamp or the output of the lamp reflector The ZETA 7216 is shielded and interlocked to prevent exposure to ultraviolet radiation 2 Do not defeat any of the system interlocks 3 Do not attempt to open the chamber door during the cure cycle ...

Page 19: ...ealth and Regulatory Affairs Department in Rocky Hill Connecticut 1 800 LOCTITE 562 8483 2 2 PURPOSE OF MANUAL The purpose of this manual is to provide installation operation and troubleshooting instructions for the ZETA 7216 Ultraviolet High Intensity Cure Chamber It is important that this manual plus the electrodeless lamp manual F300S F300SQ be carefully read before any attempt to install or op...

Page 20: ...ED SPARE PARTS OPTIONAL ITEMS 1 Capacitor 85 43 MFD LOCTITE PART 984192 2 Diode Block LOCTITE PART 984193 3 Irradiator Photocell Assembly LOCTITE PART 983501 4 Irradiator Magnetron Kit LOCTITE PART 983502 5 Irradiator RF Screen Kit LOCTITE PART 983503 6 Irradiator Ignitor Bulb LOCTITE PART 983504 7 Blower Filter Set of 20 LOCTITE PART 983505 8 Irradiator Air Pressure Switch LOCTITE PART 983506 9 I...

Page 21: ...anual This manual should be referred to for service requirements for the lamp and the power supply This power supply has been configured for Loctite The configuration enables the Alternate Function for K5 described in the Electrodeless Lamp manual under SETUP Connect all cables as shown in the Installation diagram Power requirements and the plug formats for the power cords are shown A five inch ex...

Page 22: ... light READ OPERATOR S MANUAL BEFORE USE LAMP CONTROL POWER O I PHOTOCELL TEST POINTS 0 12 VDC STANDBY RESET LAMP OFF LAMP ON SYSTEM UNIT P300M POWER SUPPLY TEST POINTS MAGNETRON 0 800 mVDC INDICATOR TEST LAMP OUT PWR IMBAL SYS BLWR EXT INTLK RF INTLK PWR ERROR BLWR PRESSURE PS TEMP 20 00 18 3 8 21 1 2 5 INCH EXHAUST VENT HOSE MAXIMUM LENGTH 40 FEET NO INCOMING POSITIVE PRESSURE 13 63 7 25 Figure ...

Page 23: ...determine proper part placement and day to day process repeatability The ZETA 7010 can be placed in the oven the Chamber door closed then when the cycle start button is pushed the ZETA 7010 will detect and record the ultraviolet light when the shutter opens After the shutter closes the ZETA 7010 can be removed from the chamber and intensity or total energy read on the digital display Contact your ...

Page 24: ...0 mVDC POWER O I Timer Set Programs new time setting after making changes Move to next digit on left wrap around at far left 20 0 20 0 20 0 20 1 Increment digit up by 1 Not Used Figure 13 Cycle Timer Figure 12 Power Supply Figure 11 Cure Chamber If you step more than six digits to the left of the decimal point a minus appears Continue to step Do not hit the red program button and the selection wil...

Page 25: ...close tightly adjust the Tension Knob clockwise 7216 P N 98008 WARNING ULTRAVIOLET LIGHT This unit has been designed to prevent user exposure to UV light READ OPERATOR S MANUAL BEFORE USE CHAMBER POWER OFF ON CYCLE STOP CYCLE START CYCLE TIMER Chamber Interlock Adjusts Chamber Interlock Tension Figure 11 Cure Chamber Figure 14 Chamber Door Knob 984135 Zeta 7215 7216 manl 8 3 00 3 24 PM Page 25 ...

Page 26: ... power supply this manual F300S F300SQ should be referred to Troubleshooting 6 SYMPTOM POSSIBLE CAUSE ACTION System does not Open Interlock switch Check chamber door turn on Open fuse Fuse in Chamber U V Lamp does Open fuse Fuse in power supply not light Lamp failure Replace Lamp Cure speed declines End of Lamp s useful life Replace Lamp Lamp dirty See maintenance Reflector dirty See maintenance O...

Page 27: ...h Power Supply 208 VAC 15A 60 HZ 1 Phase Power Supply Fuse 15 A Power Supply Consumption 2 400 Watts Dimensions See Installation Drawing System Shipping Weight 255 Lbs Power Supply Circuit Breaker 20A Chamber Fuse 15A Chamber Drive Fuse 3A 984135 Zeta 7215 7216 manl 8 3 00 3 24 PM Page 27 ...

Page 28: ...Loctite the use of products parts or attachments which are not manufactured by Loctite No Products shall be returned to Loctite for any reason without prior written approval from Loctite Products shall be returned freight prepaid in accordance with instructions from Loctite NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT OR IF THE SYSTEM IS ...

Page 29: ...120 524 120 C 4 3 2 6 5 A A 3 N O 48 R7 ORG 48A B C BLUE LIMIT SWITCH CLOSED T8 LS2 BRN 1 2 SPEED CONTROL POT ORG 3 2 1 T8A PBA1 221 213 LAMP T8 523 134 START R8 C R2 R3 R1 INTERLOCK JACK LATCH R4 34 INTERLOCK 523 7 ORG 1 X2 4 CYCLE 2 3 ST1 5 6 314 243 514 PINK 313 22 14 44 32 A2 INTERLOCK N O 24 23 R5 13 N O 14 514 RELAY A1 A2 A TIME 6 YEL 1A1 48 7 22 A2 24 ON FUSE 21 N C N O 13 43 31 N O N C REL...

Page 30: ...ARC POWER SUPPLY BALLAST 984148 MERCURY ARC POWER SUPPLY 35 AMP CONTACTOR 984170 BUSS ATQ20 S3 MERCURY ARC POWER SUPPLY MOMENTARY PUSHBUTTON 984183 984150 984150 MERCURY ARC POWER SUPPLY LIGHTED PUSHBUTTON ASSEMBLY MERCURY ARC POWER SUPPLY LIGHTED PUSHBUTTON ASSEMBLY MERCURY ARC POWER SUPPLY LIGHTED PUSHBUTTON ASSEMBLY 984179 MERCURY ARC POWER SUPPLY INTERVAL TIMER IT MOMENTARY 6 METER N O BUTTON ...

Page 31: ...29 984135 Zeta 7215 7216 manl 8 3 00 3 24 PM Page 31 ...

Page 32: ... Loctite Corporation One Northfield Plaza 5600 Crooks Rd Suite 105 Troy Michigan 48098 Loctite Canada Inc 2225 Meadowpine Blvd Mississauga Ontario L5N 7P2 Loctite Company de México S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de México México Loctite Brazil Av Prof Vernon Krieble 91 06690 11 Itapevi 984135 Zeta 7215 7216 manl 8 3 00 3 24 PM P...

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