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7. If improper venting is observed during any of the above tests, 

the venting system must be corrected.

FAILURE  TO  CORRECT  BACK  DRAFTS  MAY  CAUSE  AIR 

CONTAMINATION AND UNSAFE CONDITIONS.

• 

If the back draft cannot be corrected by the normal method or 

if a suitable draft cannot be obtained, a blower type flue gas 

exhauster  must  be  employed  to  assure  proper  venting  and 

correct combustion.

CHECKING THE INPUT

Follow these instructions to determine the firing rate of the water 

heater.
1. Follow the procedure described in the "Initial Start Up" section 

on  page  25  to  measure  the  static  and  dynamic  supply  gas 

pressures.  Verify  that  the  static  and  dynamic  supply  gas 

pressures conform to the values listed in Table 3 on page 8.

2. Use this formula to “clock” the meter.  Be sure that other gas 

consuming appliances are not operating during this interval.

  (3600/T) x H = Btuh
  T  =  Time in seconds to burn one cubic foot of gas.
  H = Btu’s per cubic foot of gas.
  Btuh = Actual heater input.
  Example: (CLN199100)
  T = 18.1 seconds
  H = 1000 BTU/Cu.Ft.
  Btuh = (3,600/18.1) x 1,000 = 199,000
  (Compare with CLN199100 model and rating.)
UNDER NO CIRCUMSTANCES SHOULD THE GAS INPUT EXCEED 

THE  INPUT  SHOWN  ON  THE  HEATER'S  RATING  PLATE.

WATER TEMPERATURE ADJUSTMENT

Water temperature over 125°F (52°C)

can cause severe burns instantly

resulting in severe injury or death.
Children, the elderly and the

physically or mentally disabled are at

highest risk for scald injury.
Feel water before bathing or

showering.
Temperature limiting devices such as

mixing valves must be installed

when required by codes and to

ensure safe temperatures at fixtures.

The  water  temperature  is  controlled  by  a  thermostat,  Fig.  3, 

which has two sensing elements. One sensor is located near the 

top of the tank and the other is near the center. The thermostat 

is set in the lowest position before the heater leaves the factory.
The  thermostat  temperature  dial,  Fig.  3,  is  accessible  by 

removing the control cover. The dial is adjustable and may be set 

for 120°F (49°C) to 180°F (82°C) water temperature, but 120°F 

(49°C) is the recommended starting point. It is suggested the dial 

be placed on the lowest setting which produces an acceptable 

hot water supply. This will always give the most energy efficient 

operation. The temperature control has a 4°F fixed differential.

Supply gas pressure shall be measured while the water heater 

is not firing (static pressure) and while the water heater is firing 

at full capacity (dynamic pressure). 
If the supply gas pressure to the water heater is not between 

the  required  minimum  and  maximum  values  given  in  Table  3 

on page 8 adjust the supply gas regulator as necessary. Adjust 

the  supply  gas  regulator(s)  per  the  regulator  manufacturer’s 

instructions  to  achieve  the  required  “static”  and  “dynamic” 

supply gas pressure.

Multiple Water Heater Installations:

In  multiple  water  heater  installations  or  in  installations  where 

the installed water heater(s) share a common gas supply main 

with other gas fired appliances; the supply gas pressures shall 

be measured at each water heater with all gas fired appliances 

connected to a common main firing at full capacity.
On multiple water heater installations the supply gas line regulators 

shall be adjusted to provide gas pressure to each water heater 

within the minimum and maximum supply pressure requirements 

listed in Table 3 on page 8 with all gas fired appliances connected 

to a common gas main firing at full capacity.

NOTE:

  A  pressure  drop  of  more  than  1.5”  W.  C.  (0.37  kPa) 

when the Main Burner ignites is an indication of an inadequate 

supply of gas and can lead to ignition failure, rough starts and/

or rough operation. If a drop of more than 1.5” W. C. (0.37 kPa) 

in  supply  gas  pressure  occurs  when  the  Main  Burner  ignites, 

ensure the supply gas lines and regulator(s) are properly sized 

and installed. See the requirements for Supply Gas Regulator 

on page 12 and Gas Piping on page 24. Ensure all requirements 

and installation instructions are maintained.

CHECKING VENTING

The  following  steps  shall  be  followed  with  each  appliance 

connected to the venting system placed in operation, while any 

other  appliances  connected  to  the  venting  system  are  not  in 

operation.
1. Seal any unused openings in the venting system.
2. Inspect the venting system for proper size and horizontal pitch, as 

required in the National Fuel Gas Code, ANSI Z223.1or the CAN/

CGA B149 Installation Codes and these instructions. Determine 

that there is no blockage or restriction, leakage, corrosion and 

other deficiencies which could cause an unsafe condition.

3. So far as is practical, close all building doors and windows 

and all doors between the space in which the water heater(s) 

connected to the venting system are located and other spaces 

of the building. Turn on all appliances not connected to the 

venting system. Turn on all exhaust fans, such as range hoods 

and  bathroom  exhausts,  so  they  shall  operate  at  maximum 

speed. Close fireplace dampers.

4. Follow the lighting instruction.  Place the water heater being 

inspected  in  operation.    Adjust  thermostat  so  water  heater 

shall operate continuously.

5. Inspect vent system for leakage after 5 minutes of main burner 

operation.

6. After it has been determined that each appliance connected 

to the venting system properly vents when tested as outlined 

above,  return  doors,  windows,  exhaust  fans,  fireplace 

dampers and any other gas burning appliance to their previous 

conditions of use.

Summary of Contents for CLN 120080

Page 1: ...her appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor...

Page 2: ...51 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 Precautions 5 Grounding Instructions 5 Hydrogen Gas Flammable 5 INTRODUCTION 6 Abbreviations Used 6 Q...

Page 3: ...of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the St...

Page 4: ...nce with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or service technician for...

Page 5: ...ot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCE...

Page 6: ...ything on the first few pages RE AD THE ENTIRE MANUAL BE FORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER 2 The installation must conform with these instructions and the local code authority hav...

Page 7: ...of high limit switch operation the water heater cannot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the control then ne...

Page 8: ...307 LPH 1818 1636 1309 1212 1091 935 909 818 727 654 606 595 545 519 503 467 CLN199080 199 81 80 GPH 531 478 382 354 319 273 265 239 212 191 177 174 159 152 147 137 58 307 LPH 2009 1808 1447 1340 120...

Page 9: ...he panel must be strong enough to carry the weight of the heater when full of water A service clearance of at least 24 61 cm should be maintained from serviceable parts TABLE 4 MINIMUM CLEARANCES TO C...

Page 10: ...instruction labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing...

Page 11: ...me circulating pumps are manufactured with sealed bearings and do not require further lubrication Some circulating pumps must be periodically oiled Refer to the pump manufacturer s instructions for lu...

Page 12: ...with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good performance Press...

Page 13: ...1 and Water Piping Diagrams starting on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized t...

Page 14: ...ve is not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems an...

Page 15: ...ening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 free area and metal louvers and gril...

Page 16: ...hes 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 inch 25 mm from the sides and back and 6 inches l50 mm from the front of the...

Page 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Page 18: ...Fuel Gas Code ANSI Z223 1 and with the Category I Venting Tables If any part of the vent system is exposed to ambient temperatures below 40 F 4 4 C it must be insulated to prevent condensation Do not...

Page 19: ...sands of Btu hr Manifold and Common Vent Diameter Inches 2 308 000 7 7 6 6 6 6 6 6 3 462 000 8 8 7 7 7 6 6 6 4 616 000 9 9 9 8 8 7 7 6 Model CLN180080 THRU 199100 Input 180 000 and 199 000 Btu hr Tota...

Page 20: ...8 8 7 7 7 6 6 Number of Heaters Combined Input Btu hr 2 620 000 12 10 10 9 9 8 8 7 3 930 000 14 14 12 12 10 10 9 9 4 1 240 000 16 14 14 14 12 12 10 9 Model CLN366085 Input 366 000 btu hr Total Vent He...

Page 21: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Page 22: ...inlet water connection requires an inlet dip tube refer to figure 19 The tube is supplied in the heater Follow caution labels if applying heat to this fitting Do not allow pipe dope to contact the pla...

Page 23: ...sing In this case 200 C rated wire must be used The controls of this water heater are polarity sensitive Be certain to properly wire the hot and neutral connections 24V 24V GND GND PV MV PV MV SPARK 4...

Page 24: ...e Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figu...

Page 25: ...from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 24 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Valve 3 W...

Page 26: ...pply gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Water Heater Ins...

Page 27: ...n off the 24vac power to the blower relay and the Ignition Control and the unit will be in standby mode until another call for heat is initiated by the thermostat See the flow chart on page 28 for mor...

Page 28: ...NO Blower power relay is energized to start blower Igni onControlprovidespowertoSpark IgniterandPilotGasValveandmonitors FlameSensortodetermineifBurnerislit 24VAC power to the Igni on Control and self...

Page 29: ...thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temper...

Page 30: ...this manual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to compl...

Page 31: ...ut opening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet v...

Page 32: ...plying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over tighten to avoid damage to threads and fittings Prepare the...

Page 33: ...ot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location...

Page 34: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Page 35: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Page 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Page 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Page 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Page 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Page 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Page 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Page 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Page 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Page 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Page 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Page 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Page 50: ...NOTES 50...

Page 51: ...51 NOTES...

Page 52: ...300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com Copyright 2014 Lochinvar LLC All rights reserved...

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