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VENTING SYSTEM

Examine the venting system every six months for obstructions 

and/or  deterioration  of  the  vent  piping.  Check  all  vent  system 

connections for leakage and repair or reseal as necessary.
Remove all soot or other obstructions from chimney which will 

retard free draft.

INTAKE AIR SCREEN

The intake air screen is attached to the inlet end of the combustion 

blower. Inspect the intake air screen every six months. The intake air 

screen should be cleaned of any buildup of debris or foreign material.

TEMPERATURE-PRESSURE RELIEF VALVE TEST

•  Burn hazard.

•  Hot water discharge.

•  Keep clear of Temperature- 

Pressure Relief Valve 

discharge outlet.

It is recommended that the Temperature-Pressure Relief Valve 

should  be  checked  to  ensure  that  it  is  in  operating  condition 

every 6 months.
When checking the Temperature-Pressure Relief Valve operation, 

make sure that (1) no one is in front of or around the outlet of the 

Temperature-Pressure Relief Valve discharge line, and (2) that 

the water discharge will not cause any property damage, as the 

water may be extremely hot. Use care when operating valve as 

the valve may be hot.
To  check  the  relief  valve,  lift  the  lever  at  the  end  of  the  valve 

several times, see Figure 25. The valve should seat properly and 

operate freely.
If after manually operating the valve, it fails to completely reset 

and  continues  to  release  water,  immediately  close  the  cold 

water inlet to the water heater and drain the water heater, see 

Draining and Flushing on page 30. Replace the Temperature-

Pressure  Relief  Valve  with  a  properly  rated/sized  new  one, 

see  Temperature-Pressure  Relief  Valve  on  pages  13-14  for 

instructions on replacement.

FIGURE 25.

If  the  Temperature-Pressure  Relief  Valve  on  the  water  heater 

weeps  or  discharges  periodically,  this  may  be  due  to  thermal 

expansion.
NOTE: Excessive water pressure is the most common cause of 

Temperature-Pressure  Relief  Valve  leakage.  Excessive  water 

system pressure is most often caused by "thermal expansion" 

in a "closed system." See Closed Water Systems and Thermal 

Expansion on page 13. The Temperature-Pressure Relief Valve 

is not intended for the constant relief of thermal expansion.
Temperature-Pressure Relief Valve leakage due to pressure build 

up in a closed system that does not have a thermal expansion 

tank installed is not covered under the limited warranty. Thermal 

expansion tanks must be installed on all closed water systems.
DO  NOT  PLUG  THE  TEMPERATURE-PRESSURE  RELIEF 

VALVE  OPENING. THIS  CAN  CAUSE  PROPERTY  DAMAGE, 

SERIOUS INJURY OR DEATH.

Explosion Hazard

Te

mperature-Pressure Relief

 V

alve

must comply with ANSI Z21.22

-

CSA 4.4 and ASME code.

Properly sized temperature-

pressure relief valve must be

installed in opening provided.

Can result in overheating and

excessive tank pressure.

Can cause serious injury or death.

ANODE ROD INSPECTION

The anode rod is used to protect the tank from corrosion. Most 

hot water tanks are equipped with an anode rod. The submerged 

rod sacrifices itself to protect the tank. Instead of corroding tank, 

water ions attack and eat away the anode rod. This does not affect 

water’s taste or color. The rod must be maintained to keep tank 

in operating condition.
Anode deterioration depends on water conductivity, not necessarily 

water  condition. A  corroded  or  pitted  anode  rod  indicates  high 

water conductivity and should be checked and/or replaced more 

often than  an anode rod that appears to be intact. Replacement 

of a depleted anode rod can extend the life of your water heater. 

Inspection should be conducted by a qualified technician, and at 

a minimum should be checked annually after the warranty period.
Artificially softened water is exceedingly corrosive because the 

process substitutes sodium ions for magnesium and calcium ions.
The use of a water softener may decrease the life of the water 

heater tank.
The anode rod should be inspected after a maximum of three 

years and annually thereafter until the condition of the anode rod 

dictates its replacement. Anode rod replacement is not covered 

by warranty.
NOTE: Artificially softened water requires the anode rod to be 

inspected annually.

MAINTENANCE 

Summary of Contents for CLN 120080

Page 1: ...her appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor...

Page 2: ...51 TABLE OF CONTENTS SAFE INSTALLATION USE AND SERVICE 3 APPROVALS 3 GENERAL SAFETY INFORMATION 4 Precautions 5 Grounding Instructions 5 Hydrogen Gas Flammable 5 INTRODUCTION 6 Abbreviations Used 6 Q...

Page 3: ...of California to cause cancer birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances WARNING This product contains a chemical known to the St...

Page 4: ...nce with NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or service technician for...

Page 5: ...ot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCE...

Page 6: ...ything on the first few pages RE AD THE ENTIRE MANUAL BE FORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER 2 The installation must conform with these instructions and the local code authority hav...

Page 7: ...of high limit switch operation the water heater cannot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the control then ne...

Page 8: ...307 LPH 1818 1636 1309 1212 1091 935 909 818 727 654 606 595 545 519 503 467 CLN199080 199 81 80 GPH 531 478 382 354 319 273 265 239 212 191 177 174 159 152 147 137 58 307 LPH 2009 1808 1447 1340 120...

Page 9: ...he panel must be strong enough to carry the weight of the heater when full of water A service clearance of at least 24 61 cm should be maintained from serviceable parts TABLE 4 MINIMUM CLEARANCES TO C...

Page 10: ...instruction labels from the manufacturer for placement on the blanket directly over the existing labels DO inspect the insulation blanket frequently to make certain it does not sag thereby obstructing...

Page 11: ...me circulating pumps are manufactured with sealed bearings and do not require further lubrication Some circulating pumps must be periodically oiled Refer to the pump manufacturer s instructions for lu...

Page 12: ...with all gas burning equipment running at maximum rate dynamic pressure The gas supply pressure must be stable within 1 5 W C 0 37 kPa from static to dynamic pressure to provide good performance Press...

Page 13: ...1 and Water Piping Diagrams starting on page 35 TEMPERATURE PRESSURE RELIEF VALVE Explosion Hazard Temperature Pressure Relief Valve must comply with ANSI Z21 22 CSA 4 4 and ASME code Properly sized t...

Page 14: ...ve is not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be installed on all closed systems to control thermal expansion see Closed Water Systems an...

Page 15: ...ening required to provide the free area specified Where the louver and grille design and free area are not known it shall be assumed that wood louvers will have 25 free area and metal louvers and gril...

Page 16: ...hes 300 mm of the top of the enclosure shall be provided See Figure 14 The water heater shall have clearances of at least 1 inch 25 mm from the sides and back and 6 inches l50 mm from the front of the...

Page 17: ...aggregate input rating of all appliances installed in the enclosure Each opening shall not be less than 100 square inches 645 cm2 OUTDOOR AIR THROUGH TWO VERTICAL DUCTS The illustrations shown in thi...

Page 18: ...Fuel Gas Code ANSI Z223 1 and with the Category I Venting Tables If any part of the vent system is exposed to ambient temperatures below 40 F 4 4 C it must be insulated to prevent condensation Do not...

Page 19: ...sands of Btu hr Manifold and Common Vent Diameter Inches 2 308 000 7 7 6 6 6 6 6 6 3 462 000 8 8 7 7 7 6 6 6 4 616 000 9 9 9 8 8 7 7 6 Model CLN180080 THRU 199100 Input 180 000 and 199 000 Btu hr Tota...

Page 20: ...8 8 7 7 7 6 6 Number of Heaters Combined Input Btu hr 2 620 000 12 10 10 9 9 8 8 7 3 930 000 14 14 12 12 10 10 9 9 4 1 240 000 16 14 14 14 12 12 10 9 Model CLN366085 Input 366 000 btu hr Total Vent He...

Page 21: ...installation of the water piping begins 1 Water Temperature Control and Mixing Valves on page 12 2 Dishwashing Machines on page 13 3 Temperature Pressure Relief Valve on page 13 4 Closed Systems and T...

Page 22: ...inlet water connection requires an inlet dip tube refer to figure 19 The tube is supplied in the heater Follow caution labels if applying heat to this fitting Do not allow pipe dope to contact the pla...

Page 23: ...sing In this case 200 C rated wire must be used The controls of this water heater are polarity sensitive Be certain to properly wire the hot and neutral connections 24V 24V GND GND PV MV PV MV SPARK 4...

Page 24: ...e Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or foreign material in the gas supply line a sediment trap must be incorporated in the piping see Figu...

Page 25: ...from faucets after extended periods of non use 1 Close the Main Gas Shutoff Valve see Figure 21 on page 24 2 Purge all air from the supply gas line up to the water heater s Main Gas Shutoff Valve 3 W...

Page 26: ...pply gas regulator as necessary Adjust the supply gas regulator s per the regulator manufacturer s instructions to achieve the required static and dynamic supply gas pressure Multiple Water Heater Ins...

Page 27: ...n off the 24vac power to the blower relay and the Ignition Control and the unit will be in standby mode until another call for heat is initiated by the thermostat See the flow chart on page 28 for mor...

Page 28: ...NO Blower power relay is energized to start blower Igni onControlprovidespowertoSpark IgniterandPilotGasValveandmonitors FlameSensortodetermineifBurnerislit 24VAC power to the Igni on Control and self...

Page 29: ...thermal expansion in a closed system See Closed Water Systems and Thermal Expansion on page 13 The Temperature Pressure Relief Valve is not intended for the constant relief of thermal expansion Temper...

Page 30: ...this manual 11 Turn on the electrical supply to place the water heater back in operation 12 Turn on the gas supply to the water heater at the Main Gas Shutoff Valve 13 Allow the water heater to compl...

Page 31: ...ut opening and scrape out any loose deposits of scale or sediment This is an economical way to avoid unnecessary usage of the deliming solution Repeat the opening and closing of the cold water inlet v...

Page 32: ...plying Teflon tape or paste to threads Tighten firmly by hand and use wrench or adjustable pliers to check for secure connection Do not over tighten to avoid damage to threads and fittings Prepare the...

Page 33: ...ot be restarted unless the water temperature is reduced to approximately 120 F 49 C The high limit reset button on the front of the thermostat then needs to be depressed See Figure 2 for the location...

Page 34: ...blockage and or flue gas exhaust blockage Water temperature too hot Thermostat set too high Set thermostat to a lower setting Rumbling Sediment accumulation on bottom of tank Drain a quantity of water...

Page 35: ...should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TE...

Page 36: ...ostat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 1 UNIT WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP...

Page 37: ...and the storage tank s MULTI FLUE 1 UNIT WITH MIXING VALVE TWO TEMPERATURE LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BAL...

Page 38: ...mp between the water heater s and the storage tank s MULTI FLUE 2 UNITS LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VA...

Page 39: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 40: ...tat should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 41: ...t should be set 5 degrees F higher than the Tank Temperature Control MULTI FLUE 2 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TAN...

Page 42: ...EMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SU...

Page 43: ...VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED PIPING CONFIGURATION AND OTHER DEVICES C...

Page 44: ...LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING...

Page 45: ...an the Tank Temperature Control MULTI FLUE 3 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT B...

Page 46: ...than the Tank Temperature Control MULTI FLUE 3 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PO...

Page 47: ...RE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPERATURE GAGE WATER FLOW SWITCH CHECK VALVE WARNING THIS DRAWING SHOWS SUGGESTED...

Page 48: ...perature Control MULTI FLUE 4 UNITS WITH VERTICAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE TEMPE...

Page 49: ...emperature Control MULTI FLUE 4 UNITS WITH HORIZONTAL STORAGE TANK LEGEND TEMPERATURE PRESSURE RELIEF VALVE PRESSURE RELIEF VALVE CIRCULATING PUMP TANK TEMPERATURE CONTROL DRAIN FULL PORT BALL VALVE T...

Page 50: ...NOTES 50...

Page 51: ...51 NOTES...

Page 52: ...300 Maddox Simpson Parkway Lebanon TN 37090 Phone 615 889 8900 Fax 615 547 1000 Technical Service email 2tech lochinvar com www Lochinvar com Copyright 2014 Lochinvar LLC All rights reserved...

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