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LOADRITE Sprint User manual

1. INTRODUCTION

The LOADRITE weighing system measures the weight of loads lifted by wheel loaders, forklift trucks and similar machines that
use hydraulic rams to lift the load. The main parts of the LOADRITE Weighing System are:



the Indicator installed in the cab of the loader, and



the connected sensors installed on the lifting arms.

As a load is lifted, the trigger and hydraulic pressure transducers send information to the LOADRITE Indicator. This information
is converted into a digital weight reading that is displayed on the LOADRITE Indicator.

The LOADRITE Weighing System can add each lifted load to running totals so that Trucks are loaded accurately and daily
productivity levels can be tracked.

The LOADRITE Indicator is the main user interface with the LOADRITE Weighing System.

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Summary of Contents for Sprint

Page 1: ...User manual Loader scales Sprint www loadritescales com www trimble com ...

Page 2: ......

Page 3: ...ware contains proprietary information of Trimble Navigation Limited it is provided under a license agreement containing restrictions on use and disclosure and is also protected by copyright law Reverse engineering of the software is prohibited This document is copyrighted with all rights reserved Under copyright laws this document may not be copied in whole or in part reproduced in any other media...

Page 4: ...he LOADRITE Weighing System in a way that may interfere with the safe operation of the vehicle or deployment of safety equipment Before you use the LOADRITE Weighing System for the first time familiarize yourself with the system and its operation Do not handle the LOADRITE Weighing System if it is hot Let the product cool out of direct sunlight Ensure that the LOADRITE Weighing System is connected...

Page 5: ...dicator into Standby mode 2 13 3 READY SCREEN 3 14 3 1 The short and long totals 3 14 4 PRINTING 4 16 5 MENU 5 17 5 1 Setup 5 18 5 2 Auto Add 5 18 5 3 Scale 5 18 5 4 Module 5 18 5 5 Clock 5 19 5 6 Display 5 20 5 7 Long Total 5 20 5 8 Self test 5 20 5 9 Uplink 5 20 5 10 Standby 5 21 6 APPENDIX A SYSTEM SPECIFICATIONS 6 22 6 1 Weighing accuracy 6 22 6 2 Minimal weighing delay 6 22 6 3 Power requirem...

Page 6: ... Check transducer 8 26 8 8 Check zero 8 26 8 9 Lift under range 8 26 8 10 No lock 8 27 8 11 Overload 8 27 8 12 Poor lift 8 27 8 13 Printer disabled 8 27 8 14 Printer error 8 27 8 15 Return under range 8 27 8 16 Speed changed 8 27 8 17 Speed too high 8 27 8 18 Tilt too high 8 27 8 19 Too heavy zero aborted 8 28 8 20 Warm up lift 8 28 9 APPENDIX D GLOSSARY 9 29 10 APPENDIX E LEGAL INFORMATION 10 31 ...

Page 7: ... and the connected sensors installed on the lifting arms As a load is lifted the trigger and hydraulic pressure transducers send information to the LOADRITE Indicator This information is converted into a digital weight reading that is displayed on the LOADRITE Indicator The LOADRITE Weighing System can add each lifted load to running totals so that Trucks are loaded accurately and daily productivi...

Page 8: ...1 6 LOADRITE Sprint User manual 1 1 LOADRITE EQUIPPED LOADER Component Printer optional Remote Add Button optional LOADRITE Indicator Trigger Pressure Transducer ...

Page 9: ...1 7 LOADRITE Sprint User manual 1 2 LOADRITE EQUIPPED FORKLIFT Component Printer optional Remote Add Button optional LOADRITE Indicator Trigger Pressure Transducer ...

Page 10: ... seconds to enter Standby mode Menu Up Displays the Menu Moves up a list of options Recall Subtract Down Recalls the last load Subtracts the current load from the total Moves down a list of options Add Enter Adds the current bucket load to the total Turn Auto Add on or off Selects an item Accepts changes Clear Left Clears the short total for the current product Scrolls up through values Zero Bucke...

Page 11: ... Start the lift well below the Trigger Point This ensures that all acceleration and load bounce has been eliminated well before the weighing sequence begins NOTE We recommend that there are at least two seconds of lift before the Trigger Point Bounce Most loaders have pneumatic tires which can cause the machine to bounce when lifting To minimize the effect of bounce always operate the lift lever b...

Page 12: ...d to raise and then lower the empty bucket past the Trigger Point three times 1 Raise the bucket past the Trigger Point 2 Lower the bucket past the Trigger Point 3 Repeat two more times until the message disappears When the warm up has completed the Ready screen will display 2 3 HOW DO I ZERO THE EMPTY BUCKET The Check Zero functionality is only available if selected at installation It is necessar...

Page 13: ... display 2 Press to add the load A message will display the number of buckets added to the current load for example Bucket Add 1 When the load has been added the Total screen will display with the new short total and the number of added bucketloads 2 4 2 Trigger Point Weighing When the Ready screen is displayed bucketloads can be weighed IMPORTANT When weighing a bucketload the loader must be leve...

Page 14: ...hange to Auto Add On and the Total screen will display Turn Auto Add off 1 From the Ready screen press The Auto Add Off message will display 2 Press The message will change to Auto Add Off and the Ready screen will display 2 4 3 Remote Add button The LOADRITE Weighing System has an optional Remote Add button which is normally mounted on or near the lift lever If the Remote Add button is installed ...

Page 15: ...shed adding bucketloads to the truck you must clear the short total To clear the short total complete the following Press and hold The short total will display briefly followed by the Total Cleared message then the Ready screen 2 6 HOW DO I PUT THE INDICATOR INTO STANDBY MODE If you are not going to use the LOADRITE Weighing System for a while you can put the Indicator into Standby mode by complet...

Page 16: ...hort total and the long total Term Definition Short Total The running total amount of product weighed and loaded onto a truck or carriage The Short Total amount is displayed on the Ready screen and will continue to accumulate until it is cleared by pressing Long Total The total amount of product loaded over a long period such as a work shift or day 3 1 1 Clear the short total The short total keeps...

Page 17: ... screen Clear the long total 1 Ensure the Ready screen is displayed then press 2 Press or to scroll up or down until Long Total is selected 3 Press The long total for the current product is displayed 4 Press The Long Total Clear message will display 5 Press again to clear the long total The Long Total Cleared message will display If the LOADRITE Weighing System has a printer connected the total wi...

Page 18: ... on your configuration various weight data is printed either when is pressed at the end of a load or when or is pressed The information that is printed depends on settings selected at installation For further information contact your LOADRITE distributor ...

Page 19: ...etup Displays the Install Menu For further information contact your LOADRITE distributor Auto Add Select whether or not Auto Add is enabled Language Select the language for the Indicator Scale Select the attachment Module Displays the Data Module screen Clock Displays the Clock screen Display Select the screen backlight and contrast Long Tot Displays the Long Total screen Self Test Runs a system s...

Page 20: ... example bucket or forks on the loader The operator needs to select the correct scale for the attached implement TIP You should perform a Check Zero after changing the attachment 5 4 MODULE The Module option is only available if a LOADRITE Data Module is connected to the Indicator and Data Logger functionality has been correctly configured during installation The Data Module Menu provides function...

Page 21: ...eypad to enter the time a Press or to select AM or PM b Press to confirm the new time 5 5 2 Setting the date 1 From the Clock Menu select Date then press 2 Use the keypad to enter the month and day a Press 1 9 for January to September Press 0 then 0 for October Press 0 then 1 for November Press 0 then 2 for December b Press to confirm the new date 5 5 3 Setting the year 1 From the Clock Menu selec...

Page 22: ...page 3 15 5 8 SELF TEST This function tests various functions and the internal memory All tests are run automatically when this option is selected When the test has completed the Ready screen will display 5 9 UPLINK This option is used to upload a configuration file created using LOADRITE Toolbox via a LOADRITE Data Module or from a PC via a EDP cable The configuration file contains product names ...

Page 23: ...cator 3 When the Sync Config From Module message displays press A counter will display as the Indicator receives the configuration file 4 When the Delete Config From Module message displays press The configuration file will be deleted from the Data Module 5 10 STANDBY This option puts the Indicator into Standby mode The Indicator will also go into Standby mode if it is not used for two hours Press...

Page 24: ...klit 3 8in diagonal QVGA Tactile keypad Backlit Numeric and special functions Weight 1 5 kg 3 2lb Dimensions W145 x L240 x D110mm 5 7 x 9 4 x 4 3in 6 5 ENVIRONMENTAL SPECIFICATIONS Operating temperature 10 C 50 C 14 F 122 F Storage temperature 50 C 100 C 58 F 212 F Indicator Protected to IP54 Pressure transducer Protected to IP69 The Indicator wear out mechanisms have been evaluated and improved t...

Page 25: ...2 8 VAUX 9 Digital out 10 Boom position 11 Stick position 12 CAN hi 13 CAN lo 14 V raw 15 Ground output 6 8 2 Printer Data Logger 1 Negative supply to printer 2 Positive supply to printer 3 VAUX 4 RX2 5 TX2 6 Printer RS232 output 7 Printer busy input 8 LOADRITE Data Module RS232 input 9 LOADRITE Data Module RS232 output 10 Ground output 11 Boot 12 N C 6 8 3 Pressure Transducer 1 VAUX 2 Return pres...

Page 26: ...ration every time this function is used It is important that this function is only used once with a given set of data If the same weights are entered again the LOADRITE Weighing System will over correct and its accuracy will be seriously impaired 1 Press 2 Select Setup then press 3 Enter the security access code provided by the LOADRITE installer then press 4 Select Calibration Menu then press The...

Page 27: ...d comparing new LOADRITE and weighbridge values If necessary the Span Calibration Adjustment can be performed again using the new data IMPORTANT All trucks and trailers should have tare weights confirmed for all loads to be checked This ensures that a true weight can be established Avoid split weighing the truck and trailer ...

Page 28: ...dust free 8 4 CHECK ROTARY There is a fault in the rotary trigger or the cable that connects the trigger Check that the trigger is still securely mounted and that the trigger finger has not been damaged 8 5 CHECK SCALE This message displays when is pressed if the Indicator is set up for use with multiple scales If the weight is greater than 10 of full bucket capacity for the selected scale number ...

Page 29: ...sducer 8 16 SPEED CHANGED For accurate measurement the speed of raising the lift arms must be smooth without acceleration or deceleration The LOADRITE Weighing System can detect changing speed as the arms go past the Trigger Point Depending on the installation of the LOADRITE Weighing System there are two possibilities No weight is displayed and therefore there is no weight to add Repeat the lift ...

Page 30: ...e and does not alter any settings This prevents any accidental zeroing of valid weights NOTE If the bucket is empty and the message still occurs there may be a fault in the system The LOADRITE Weighing System should be checked and if necessary re calibrated 8 20 WARM UP LIFT This message displays if the LOADRITE Indicator has been turned off for more than one hour prompting a warm up lift ...

Page 31: ... of product added to a truck or the act of adding product to a truck Loader The heavy equipment machine or vehicle that is primarily used to load product onto a vehicle such as a truck hopper rail car etc May also be known as a front end loader loading machine loading vehicle wheel loader etc LOADRITE Weighing System Refers to the entire LOADRITE hardware and software weighing system installed at ...

Page 32: ...cket Tip off The final bucket load adjustment which allows you to tip a measured amount of the product from the final bucket to ensure an exact target weight is reached Transducer See Pressure transducer Trigger A sensor which responds to the position of the lift arms and informs the Indicator when to take a weight reading LOADRITE weighing systems have three types of trigger optical rotary and ma...

Page 33: ... IEC ASNZS 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN IEC 61000 6 4 2005 Electromagnetic compatibility EMC Part 6 4 Generic Standards Emission standard for industrial environments ANSI C63 4 2003 FCC Part 15 A and B Radio Frequency Devices Products with the CE marking comply with the Electromagnetic Compatibility Directive 20...

Page 34: ...10 32 LOADRITE Sprint User manual NOTES ...

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Page 36: ...MAN 81182 02 www loadritescales com www trimble com ...

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