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                                                                                    LNS ITALIA s.r.l. Instruction manual series SC 500 page 15 di 21 – 

05-2014

 

 

6. Maintenance  

 

 
 
 
 
 
 
 
 

 

 
 
 
 
 
 
 
 

 

“Personal safety – unit integrity” 

·

 

Before servicing the unit: 

Press  the  stop  button  on  the  motor  protector  switch,  lock  out  the  start  up  button, 
close the protective lid and remove the keys. 

Isolate  the  unit  from  electrical  power  sources  making  sure  that  no  one can  restore 
power;  to  this  purpose,  insert  the  padlocks  and  all  other  required  devices  on  the 
power line. 

Use signs or other appropriate means to indicate that maintenance is being done on 
the unit.    

Wear proper protective clothing such as gloves, safety shoes, etc. while maintenance 
is being done. 

·

 

To  prevent  injuries  to  persons  or  damage  to  things,  unit  maintenance  must  be 
done by specialised personnel in compliance with safety procedures. 

·

 

Before  using  the  nuts  and  bolts,  make  sure  they  are  in  perfect  condition, 
otherwise  replace  them  with  new  components  that  are  identical  to  the  original 
ones. Self-locking nuts must always be replaced with new components.  

 

 

Note

 

The below maintenance intervals are indicative and refer to average situations as they  may change 
considerably according to the type and quantity of pollutant in the air extracted.  

 

6.1 Maintenance chart 

 

 

 

Cleaning  

Replacement 

Inspection/check 

PREFILTRATION 
 

Condensed 

liquid 

filter tray

 

As needed

 

500 h 

Metal prefilter 

As needed

 

 

1000 h 

Synthetic pre-filter

 

As needed

 

 

1000 h 

MAIN FILTRATION  
 

Cartridge filter 

 

As needed

 

2000 h 

6.2. Routine maintenance 

6.2.1. Pre-filter and filter tray maintenance 

Prefilters 

To remove pre-filters, rotate the hinged door located at the top 

Remove the metal and synthetic pre-filters. 

The 

metal filter

 can normally be cleaned and reused without requiring replacement. 

We recommend replacing the 

synthetic filter

Alternatively,  the  synthetic  filter  can  be  cleaned  using  grease  cutting  dishwashing  detergent,  rinsing  and  letting  the 
filter drip dry or dry with a jet of compressed air. 

  
Filter tray 

Remove the support grid 

Remove the filter tray 

Remove any scraps and sludge from the tray  

Accurately clean drain holes to allow liquid to drain. 

Remove any chips from the oil drain hole located behind the prefilters 

Reinstall the tray and grid support 
 

Summary of Contents for SC 500

Page 1: ...OIL MIST PURIFIERS Part spray cabin SC 500 INSTRUCTION MANUAL...

Page 2: ...3 2 1 3 phase motor 8 3 2 2 Single phase motor 8 3 3 Dimensions 9 4 Installation 10 4 1 Minimum installation space 10 4 2 Support floor and wheel lock 10 4 3 Preload siphon 11 4 4 Using side tray 11...

Page 3: ...ty This unit was designed and produced in compliance with the following European Community safety directives Machine directive 2006 42 EEC Low Voltage Directive 2006 95 EEC Electromagnetic Compatibili...

Page 4: ...nstallation and maintenance 1 3 Unit range of use 1 3 1 Proper uses The SC series spray cabins are used to vacuum spray mechanical parts dirtied with oil and or metallic powder in user safety conditio...

Page 5: ...ions different from the ones specified above 1 4 Machine identification and technical specifications The main identification data of the unit is listed on the plate located in the rear near the electr...

Page 6: ...amage due to improper or non compliant use of the unit including improper use or use not covered by the technical manual that accompanies the product The warranty is not valid for material subject to...

Page 7: ...ver b Start stop button c Closable right or left side tray d Manoeuvre handles e Filter cartridge access door f Liquid container with level indicator g Fuse box with motor circuit breaker h Castor whe...

Page 8: ...l SC 500 Shaft height 71 Structural form B5 No poles 2 IP Protection Rating 55 Insulation class F Power kW 0 37 0 44 Absorption 230V 50 Hz A 2 04 Absorption 400V 50 Hz A 1 09 Absorption 200V 50 Hz A 1...

Page 9: ...LNS ITALIA s r l Instruction manual series SC 500 page 9 di 21 05 2014 3 3 Dimensions Fig 4 Dimensions mm...

Page 10: ...ies to persons or damages to things unit installation must be done by specialised personnel Identify a flat installation site before installing the units The purifier can be locked on the work site by...

Page 11: ...al safety unit integrity Failure of preload the siphon can compromise the life of the filters and the level of air filtration in output Do not use emulsions but only neat oil for the preload of the si...

Page 12: ...lectrical wiring must be done with cables with adequate section and characteristics in compliance with the location The cabin comes complete with one of the following IEC 309 plugs according to the po...

Page 13: ...g the setting of the motor protector Should the motor protector need to be checked or calibrated Unscrew the cover fastening screws Adjust motor protector calibrations setting the absorption value pri...

Page 14: ...09 1 09 5 Unit use 5 1 Starting and stopping To start the unit Press the motor protector switch start button located at the bottom right Press the green start stop button located on the right or left...

Page 15: ...components Note The below maintenance intervals are indicative and refer to average situations as they may change considerably according to the type and quantity of pollutant in the air extracted 6 1...

Page 16: ...ile the unit is operating will expose you to hazards of a mechanical nature dragging cutting shearing etc due to rotation of the impeller To remove the cartridge from its housing Unscrew the filter ac...

Page 17: ...lean the cartridge housing and remove any oil deposits or scraps Insert the new cartridge and push it fully in with both hands until it hits the two limit stops Lock the cartridge in place by rotating...

Page 18: ...w 11 b Liquid container 11 c Liquid container removal 6 3 Periodic checks Personal safety unit integrity Carry out periodic checks following the below timetable to prevent hazards to exposed persons a...

Page 19: ...ir exhaust grate clogged Remove the object obstructing the purified air outlet Move the cabin away from the wall object that blocks air exhaust Unsatisfactory air purification Main filter deteriorated...

Page 20: ...anual series SC 500 page 20 di 21 05 2014 7 Spare parts 7 1 Spare filters The following is a list of the various available filters Description Code Metal prefilter 350394000 Synthetic pre filter 35039...

Page 21: ...LNS ITALIA s r l Instruction manual series SC 500 page 21 di 21 05 2014 8 Wiring diagrams...

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