lnauen Maschinen VC999 04i Operating Instructions Manual Download Page 11

Components

5 Description

The vacuum packaging machine is intended for large
scale packing of products from the butchery or 
food areas; it will do the work of two machines

alternately. The two completely equipped vacuum
chambers can be controlled independently of one
another.

Hygienic packaging of meat, sausage goods and

sauces. Even hot dishes   e.g. meat with sauce   can

be packed without delay.

Construction of the machine

The machine can be moved on 4 guide rollers, the two
front trolleys being lockable.

If the machine is equipped with an integral inert gas

system (optional) the gas cylinder (15) with control
valve (54) can be mounted in a bracket (17) at the back
of the machine.

 

Principle of Operation

The filled vacuum pack is laid with the opening flat
over the sealing bar. When the chamber cover is
closed the vacuum pump reduces the pressure in the
vacuum chamber. When the desired vacuum (as
programmed) has been reached the bag is sealed and

the excess bag material is separated.

When air is admitted to the vacuum chamber the pouch
fits closely to the packed product.

Compressed air can be used to increase the pressure
on the sealing bar. This is not of great importance for
machines without inert gas flushing, but is nevertheless
desirable for sealing folded bags.

By pressing the START key on one of the two control
panels the packaging cycle begins in one chamber. The

second vacuum chamber can be simultaneously started
on the other control panel, but here the processes of
evacuation/sealing/cutting are held back till the
packaging cycle is complete in the first chamber.

Standard Equipment

 A maximum of 30 packaging programs
 Microprocessor programming control
 Automatic regulation of the set parameters

Chamber volume can be increased or decreased

 Error warning on control panel

Integrated Inert Gas System 

(optional)

Pressure-sensitive products like sausages etc. can be
packed without damage if they are treated with inert
gas. This protective medium (nitrogen/carbon dioxide,
mixed gas) is added to the pack to equalise the
pressure.

Note

Nitrogen & CO2 are present in the air we breathe. They
are harmless and need not be declared under

foodstuffs regulations.

5.1 Versions

The machine is available in the following versions
Type 

 

 F
 F 
 H
 H 
 FNS
 FNS 
 FNB
 FNB 
 HNS
 HNS 
 HNB
 HNB 

Key:
F

= flat cover

H

= high (raised) cover

N

= inert gas flushing

S

= bag feed shackle

B

= shackle for holding bags
= sliding vane rotary vacuum pump 
+ Roots vacuum pump 

Operating Instructions Vacuum Packaging Machine Type 

 

11

Summary of Contents for VC999 04i

Page 1: ...Instructions Vacuum Packaging Machine Type VC999 04i 0 R vc999 lnauen Maschinen AG l Melonenstrasse 2 l CH 9100 HerisauISwitzerland Telefon 41 0 71 52 22 55 Telefax 41 0 71 52 39 99 Telex 882 777 Art...

Page 2: ...hine What you must do straight away Read through these Instructions carefully before start up and take note of all recommendations particularly those dealing with safety What do these Instructions not...

Page 3: ...on drawn to hazardous points incorrect methods of work installation operation attention and maintenance Name Customer s Staff Signature 2 Address of Customer F E 1 Stamp of firm signature of Customer...

Page 4: ...W999 4 Operating Instructions Vacuum Packaging Machine Type VC999 04i...

Page 5: ...18 10 3 3 Equipping Vacuum Chamber for Liquid Product 19 10 4 20 10 5 Packing without Inert Gas Flushing Packing with Integrated Inert Gas System 20 10 5 1 Intermediate release of pressure 21 10 5 2...

Page 6: ...isau Switzerland Telephone 4l O l 522 255 Fax 41 0 71 523 999 Telex 882 777 Vacuum Packaging Machine Type VC999 04i Machine No Year of Manufacture Supply Voltage The type plate is on the left side of...

Page 7: ...tems solid or liquid such as meat cheese vegetables coffee medical devices electronics and mechanical components in heat sealable bags Advantages of inert gas packaging Pressure sensitive products can...

Page 8: ...Instructions at hand near the machine l The machine should only be used and maintained by trained personnel l Local regulations on safety and accident prevention and hygiene regulations for dealing wi...

Page 9: ...s The prescribed operating data e g settings for safety and monitoring equipment Maintenance Dealing with breakdowns Protection of the environment The user firm must by instructions and checks ensure...

Page 10: ...l 6 Sealing lengths mm 2x950 mm 4x450 4 1 Dimensioned Drawing 3 Electrical connections 3 Connection for compressed air Outside dimensions see drawing Weight without Accessories Machine kg approx 740 S...

Page 11: ...flushing but is nevertheless desirable for sealing folded bags By pressing the START key on one of the two control panels the packaging cycle begins in one chamber The second vacuum chamber can be sim...

Page 12: ...42 20 38 Fig 4 Fig 6 20 Filling plate 38 Seal pads 39 bag entry shackle 42 Sealing bars 23 Fig 5 12 Oil change instructions plate 19 Rear guide rollers 22 Removable back 23 Type plate 24 Chamber inser...

Page 13: ...pump 61 Thermal relays for vacuum pump Fig 8 The control panel contains the service keys and a display from which pre set value and program numbers can be read off Key 1 Display 2 ON key 3 OFF key 4...

Page 14: ...wer Supply See Heading 4 Technical Data l The connecting values voltage etc for your machine can be found on the type plate on the back of the machine Compressed Air Connection The compressed air conn...

Page 15: ...onnection l Remove back panel 22 fig 5 l Push the compressed air hose 29 interior diam 6 mm Fig 10 Operating Instructions Vacuum Packaging Machine Type VC99943 04i on the nozzle of the compressed air...

Page 16: ...rear panel 22 and secure l Place inert gas cylinder 15 in mounting 17 l Screw the pressure reducing valve 54 tightly to the inert gas cylinder 15 using the accompanying spanner 15 54 52 53 Fig 12 ATTE...

Page 17: ...any hot objects e g pots or pans on the vacuum chamber lid l Do not continue operating if the vacuum chamber has been contaminated e g by spillage of a liquid Switch off at once pull out plug and the...

Page 18: ...ble the cover 14 to be closed Note The vacuum chamber must be dry Take care that there is no liquid between the filling plates 20 since this prevents a good vacuum 10 3 3 Equipping Vacuum Chamber for...

Page 19: ...s See Heading 11 2 4 Selectable Programs Start Packaging Cycle of one vacuum chamber l Press START key 11 A Cover 14 closes automatically I 0 The process evacuation sealing cutting partially releasing...

Page 20: ...ess is shown step by step in the display 1 As well as the pre set values this also shows the values actually reached The cover 14 of the vacuum chamber opens automatically when the packaging cycle is...

Page 21: ...ating As long as the UP key 6 is held down the action of the vacuum pump continues till the key is released With DOWN key 7 the pump is immediately stopped and the cycle ended when gas flushing While...

Page 22: ...In order to hold the lid in the closed position a minimum fixed programmed vacuum is produced in every case enough to give a loose pack of the product for a setting of 500 999 o o0 corresponds to the...

Page 23: ...opened till the residual vacuum falls to the set value sealing then takes place Note A setting of 999 o o0 inactivates the gassing mechanism II 2 7 Sealing and Cutting The sealing and cutting times a...

Page 24: ...can be display wrth the HELP key b In unprotected standard programs the recommended program base valued can be called up individually with HELP key aerain I J lggg noGas g F Tate zT Sealing trme 1m L...

Page 25: ...ausages Sealed edge bag V 996 2 5 1 8 2 8 950 F 6 Sausages Shrink bag V 996 2 5 1 1 1 6 950 7 f 7 Sliced Meats Sealed edge bag V 996 2 5 1 8 2 8 930 B 2 8 Sliced Meats 3 o Shrink bag V 996 2 5 1 1 1 6...

Page 26: ...8 E 3 ___...

Page 27: ...e ABC level these programs can be closed and are thus no longer alterable See Heading 11 3 ABC level Note The set values of the read only programs remain unchanged in the store Operating Announcements...

Page 28: ...ing data of LINGUA lANGUAGE machine LENGUA I El I Actual language appears ELI DEUTSCH FRANCAIS ITALIAN0 ENGLISH ESPANOL Operating hdurs Total and sirxe last set e Cycle counter total and siince last s...

Page 29: ...ump After 2 500 cycles Please check sealing bar Acknowledge both these announcements with the STOP key 0 After 1500 hrs operation Have a service done l With the key lock open acknowledge this message...

Page 30: ...ssed air or Without compressed air you can select inert gas up to 700 oo oo intermediate aeration up to 800 o o0 set values for gas flushing Contact VC999 Customer Service Contact VC999 Customer Servi...

Page 31: ...Bad sealing Main phases reverse in the plug Reverse two phases in the plug Sealing time not correctly set Correct sealing time Sealing bar not correctly fitted Pull out sealing bars and clean contacts...

Page 32: ...r or manufacturer Freezer chain was interrupted Dispose of packed products in an approved manner Machine does not seal or cut Electronic boards defective Replace electronic boards See Heading 13 2 4 S...

Page 33: ...gasket Use commercial stainless steel cleaners for outer surfaces of machine 13 1 2 Cleaning Interval Daily l Remove clean filling plates 20 and chamber insert 24 l Clean vacuum chamber no foreign bod...

Page 34: ...er ATTENTION l Make sure that the cutting wire 44 of the sealing bar 42 lies essentially on the outside contact between the contact bolts and the springs is ensured NOTE Sealing bars may also be sent...

Page 35: ...cover of right hand side panel Check for tightness I I 4 28 30 31 Fig 27 13 2 6 Changing Electronic Boards A Before opening the machine always 1 remove the main plug from the socket l ATTENTION Do not...

Page 36: ...and 0 5 litre in the auxiliary pump 56 The oil level in the upper oil sight glass 36157 is important l 2 3 4 l Close filler hole 37 58 with cap l Check oil level in upper oil sight glass 36 Switch on...

Page 37: ...ment Yes No Yes No Yes No Are the Instructions Well set out Intelligible Too detailed Too difficult Yes No Yes No Yes No Yes No How would you rate these Instructions compared to others Better Yes No M...

Page 38: ...How do you rate these operating instruction vE999 Your own Remarks 38 Operating Instructions Vacuum Packaging Machine Type VCSSS 04i...

Page 39: ...suremenr reversing valve Valve commutatrice de mesure w i _ 123 V 3 Balkenventil Valve of bars Soupape des barrer I V2L I Vk Gasvcntil Vaivc of gas Souprpe tie gaz Sl Chmll Nombrm da p k J2S vs 3eliif...

Page 40: ...y c a 2 4 8 A2 4 AC RET 0 i 2 4 HI PUMPEN MOTOR IO OECKEL SCHLIESSEN 34 OVOCP ARIANTE HP BEZEICHNUNG BEREICH 8ELEICHN NG 220 3 50Hz 22Ov 3 60nr 108V 3 60HZ 380V 3 JOHZ 415V 3 50HZ 440V 3 60HZ LR2 0132...

Page 41: ...2POL DRUCKLUFT UESERWACHUNS DRUCKW ECHTER SALKEN I t I I ao 41 I_ ______________________________ 1 I ELEKTRONIK P R I N T l CL3OOX3 I AN O 3 1 RECHTE KAHHER NTC 1 I ELEKTROSCHEMA CSSS 0 1 iN LITZENNU...

Page 42: ...E L A I S HESS YSCH 13 7 T a 3 s i 3 REL IS S LKEN 0 22UF I Ii 3 I lP 4 RELAIS GAS I RELAIS GELUEFTEN s RELAIS ORSELUEFTEN 7 RELAIS AC s REL IS I N 9 OIGITAL TRENNEN ZYLINOER IO D I G I T A L SCHWEISS...

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