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2016 | Lithionics Battery LLC | SOCV6 REV0 

PRE-RELEASE  

 

Min  SOC 

– Minimal  State  Of  Charge.  This  percentage  value  sets the  “Empty  Fuel  Tank”  level,  so the 

driver can go by a Fuel Gauge reading and not completely  deplete the battery,  to preserve  its lifecycles. 
For  example,  if  this  value  is  set  to 20%,  then  Fuel  Gauge  will  report  0%  when  SoC  is still  at  20%.  If 
you  desire  to  use  your  battery to  its  full  capacity and/or want the  Fuel  Gauge  to reflect true SoC, then 
set this value to zero.  

In addition, when LVC is set to 1, this setting will turn battery off at the programmed SOC%. 

Example: Min SOC is set to 20% with LVC=1, during discharge when SOC% = 20% the battery will 
automatically turn off when it reaches 20% SOC OR 3.0V/cell, whichever comes first. This allows a 
“reserve” of energy to be saved when desire. By pressing the RESET button for 1 second the battery will 
turn back on and allow further discharge to 0% SOC. 

 

CurrDir 

– Current Direction.  Hall-effect sensor reports direction of DC current passing through the 

sensor.   It’s important  for correct  So C   m et e r  functionality that the current  is sensed in the correct 
direction for charge/discharge. If this is set opposite you will see the gauge reporting charging when 
you’re discharging and vice versa. In this case please reverse the setting. Current should be reporting 
with a “+” sign during charge and without any sign during discharge. 

 

TempComp  

–  Temperature   Compensation.   At low temperatures  batteries cannot supply their entire 

capacity due to slowdown of electrochemical  processes. This percentage value reduces  Fuel  Gauge 
reading based  on  temperature  drop,  linearly  from  25C  to  0C  and  below, such that Fuel Gauge 
reduction is equal to this value at 0C ( freezing point ). For example, if you set this to 10% (the 
recommended value for Lithionics Battery cells), then the Fuel Gauge will report 10% less capacity at  0C, 
linearly changing across a  wide  temp  range.  This  value  only  effects  Fuel  Gauge reading, SOC reading 
still remains true to battery capacity regardless of the temperature.

 

 

Low  Fuel 

– Low Fuel level. This percentage  value determines  the minimal  Fuel Gauge level at which the 

“Low Fuel” circuit is  triggered.  This is  used for external signaling, such as  OEM  dash boards, 
generator/charger relay, etc. On most setups this is not used and should be skipped. 
 

TempUnit 

– Temperature  Units. Set this to Fahrenheit  (F) or Celsius (C). 

 

ChargeEff 

– Charging Efficiency.  This percentage  value slows down rate of SoC climb during the charge 

to  compensate  for  battery  losses  during  discharge.  Recommended setting  is 96%. This  would  be much 
less for Lead Acid batteries,  depending  on their Peukert  value and  battery application.   For   example,   in  
electrics vehicles   with   high   discharge   rates,   Peukert   effect   is   more pronounced,  so  this  value 
must  be  set  lower  to  more  accurately  report  SoC  and  Fuel  Gauge values during partial charges.  This 
setting must be tuned experimentally  for best accuracy.  Ideal setting  will cause  SoC to reach 100%  at 
approximately  the same  time  as charger  is finishing  up the full charge. 

 

NOTE

:  This feature assumes  that Pack Size is set to actual useful capacity  of the battery at high C rates, which is almost  true 

for LiFePO4  cells, but not for Lead Acid batteries.  Lead Acid battery will have smaller useful capacity than its rated capacity, so 
Pack Size should be set to useful capacity, so the SoC meter can reflect meaningful  Fuel Gauge. 

DeadZone 

– 

Dead  Zone. In some  cases  when  temperature  fluctuations  are wide  and fast, SoC meter 

might show non-zero current reading when not expected. This is due to imperfect temperature stability 
of  hall-effect  sensors.  The SoC meter  software compensates for  this,  but  in some extreme situations it 
may fluctuate resulting in small current reading when not expected.  Dead  Zone  allows  ignoring  small 
current  readings  when  they  are  likely  false  (when small reading starts after  zero  reading).  During 
charging, when current is  dropping during CV phase the SoC meter will count it  even  in  the  Dead  Zone.  
If  small reading persists for  over  60 minutes,  it will be considered  as false  reading  and thus ignored. 

Summary of Contents for State of Charge V6 Meter

Page 1: ...f the configuration variables are set correctly which are pre set initially by Lithionics Battery but user adjustable with supporting hardware If they are ever accidently modified a record of the defa...

Page 2: ...n SoC sending box for collecting and computing data points List of accessories for the SoC Sending Box Round SoC Display Gauge Pod Bi Directional Serial ASCII Data Formats o USB o RS232 via DB9 o TTL...

Page 3: ...Page 10 o 3 Bit Register Page 11 o Generator Control Module Page 12 Serial Data Outputs o USB DB9 RS232 Page 13 o Bluetooth Serial Data Page 13 o Ethernet TCP IP Interface Page 13 TCP IP Configuratio...

Page 4: ...external NeverDie unit turn it off as well 2 Connect the SoC NEGATIVE REFERENCE WIRE to the battery negative terminal 3 Connect the battery positive to the BATTERY on the SoC Sender Box NOTE If you ha...

Page 5: ...nect the screw connector to the panel interface with the two highlighted indentations mating with each other 3 While pressing the ring down lightly rotate the ring counter clockwise until you feel a l...

Page 6: ...w 100 SoC State of Charge The percent of usable energy left in the battery 23 4 A Amperage Instant current reading A sign in front of the value indicates charging current No sign indicates discharging...

Page 7: ...in 20 seconds then Setup Mode will time out and switch to display mode automatically Below is the listing of all setup screens and their variable descriptions The factory default values are recorded f...

Page 8: ...SOC reading still remains true to battery capacity regardless of the temperature Low Fuel Low Fuel level This percentage value determines the minimal Fuel Gauge level at which the Low Fuel circuit is...

Page 9: ...with a digital multi meter in DC amperage mode in series with the SoC NEGATIVE REFERENCE WIRE Allowed range is 0mA 200mA Cell Count This setting must be set to the number of cells in series Example 1...

Page 10: ...s 0V when inactive and 5V when active It corresponds to the Low Fuel setting in the user menu 2 Full Charge The Full Charge output circuit is 0V when inactive and 5V when active It corresponds exclusi...

Page 11: ...uts 1 3 represent a 3 bit register with binary output for SOC Outputs 1 3 goes 0 5V binary 0 or 1 Out3 is least significant bit LSB Out 1 is most significant bit MSB SOC 100 all 3 bits are high SOC 0...

Page 12: ...with automatic charging start stop functionality The start and stop points of the generator can be user programmed as follows Low Fuel When the SoC Meter is at the low fuel level see page 8 Low Fuel...

Page 13: ...Settings Speed Baud 9600 Data bits 8 Stop bits 1 Parity None Bluetooth Serial Data The Bluetooth module will output the same fixed length data stream as the serial data output above at the same 1 seco...

Page 14: ...r configuration purposes as it allows to send complete string rather than one character at a time as most programs do Once SOC Gauge is configured with desired IP addressing it can be connected to liv...

Page 15: ...ry LLC SOCV6 REV0 PRE RELEASE 15 Battery Module Ethernet TCP IP Physical Interface Typically the physical interface is a M12 D Coded connector which is an industrial weather resistant standard for RJ4...

Page 16: ...000000T000R00000 Data packet fields B Battery address typically 1 in multi battery systems this will represent battery order 1 digit long H AmpHours remaining in 0 1Ah resolution i e 123 12 3Ah 5 digi...

Page 17: ...rough Putty Using USB Serial DB9 Interface CSV Line Definitions RAW Code B H328 V269 F92 S93 D0 A0 W0 T91 E Begin Amp Hours Voltage Fuel State Of Charge Current Direction Charge1 Discharge0 Amps Watts...

Page 18: ...mode and Data Mode Commands listed below List of all AT commands Commands listed below must be followed by new value after sign If new value is outside of expected range error message will be sent If...

Page 19: ...END End Setup mode and resume to normal Data mode AT SETUP Halt normal operation and enter Setup mode Data Mode commands During data mode SOC Gauge can receive and process real time commands listed b...

Page 20: ...E State of the battery represents one of basic conditions of a battery in real time Status Byte is the last byte of parameter R in Serial Ethernet streams In CANBus stream it is the first byte in the...

Page 21: ...Full voltage Empty voltage Resolution 0 1V range 0V 6553 5V CUR Instant current Resolution 0 1A range 0A 6553 5A DIR Current direction 1 charging 0 discharging PWR Watts instant Resolution 1W range 0...

Page 22: ...2016 Lithionics Battery LLC SOCV6 REV0 PRE RELEASE 22 Default values for battery system ____ ____ VAh 64V Ah V 20 Normal 10 10 F 96 0 3 Off 0 1000A 0 0 mA No...

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