Lippert Components Solera 759404 Manual Download Page 4

4

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Rev:  04.03.20

Solera

®

 Universal Hardware

Power Awning to

Solera 12V Power Awning

(For Aftermarket Application)

CCD-0001282

18. 

Drill out the rivets securing the end cap to the roll tube.

19. 

Completely detach the idler end cap and spring 

assembly from the roll tube. 

20. 

 Unroll the fabric. Still working on the idler side of the 

roll tube, slide the fabric towards the drive side of the roll 

tube so it is well out of way. 

21. 

Using the tape provided, align one edge of the tape 

with the edge of the roll tube and wrap the tape around 

the roll tube.

NOTE: 

This provides the guideline for cutting the  

roll tube.

22. 

Using a chop saw, cut the roll tube along the edge of the 

tape applied in the previous step.

NOTE: 

Sharp edges and/or burrs 

MUST

 be filed down.

23. 

Secure both drive and idler Solera end caps to the roll tube 

with the provided rivets.

NOTE: 

It may be necessary to drill out the previous holes in 

order to accommodate the larger-sized rivets.

24. 

Center the fabric on the roll tube and secure each end 

by installing the provided 

1/4

” pan head screw through the 

polycord into the roll tube.

25. 

Re-roll the fabric after it is centered and cut off the extra 

polycord. 

26. 

Insert the shaft of the Solera idler head assembly into the 

end cap. Align the holes and secure with the provided #8 - 32 

1/2

” wax screw. 

27. 

Insert the shaft of the Solera drive head assembly into the 

end cap. Align the holes and secure with the provided #8 - 32 

1/2

” wax screw. 

NOTE: 

Keep the head of the wax screw 

1/8

” from fastened to 

avoid compromising the structural integrity of the wax screw.

THE SPRING IS UNDER EXTREME TENSION. IMPROPER 

HANDLING COULD CAUSE DEATH, SERIOUS INJURY 

OR PROPERTY DAMAGE.

8. 

For both the drive and idler side support arm 

assemblies, secure the outer arm to the mount arm using 

the nylon ties provided.

IF NOT PROPERLY SECURED, THE SUPPORT ARMS 

CAN KICK OUT DUE TO PRESSURE FROM THE GAS 

STRUT, WHICH MAY RESULT IN SERIOUS INJURY OR 

PROPERTY DAMAGE.

9. 

With additional assistants holding the support arm 

assemblies, remove the upper fasteners from both the 

drive and idler mount arms. Pull the nylon ties tight.

10. 

Carefully slide the entire awning assembly along the 

awning rail until the polycord clears the channel.

11. 

Place the awning assembly on a clean, level surface 

that is free of any debris that might scratch or damage the 

roll tube or fabric.

12. 

On the idler support arm assembly, insert a cotter pin 

into the end cap to lock the spring head in place.

13. 

On the drive support arm assembly, drill out the rivets 

securing the end cap to the roll tube.

14. 

Completely detach the support arm assembly and 

internal motor from the roll tube.

NOTE: 

When determining the drive head assembly from 

the idler head assembly, the drive head assembly will 

have a plug for override purposes while the idler head 

assembly will not.

15. 

Using a 

7/16

” socket, remove the bolt securing the idler 

head to the support arm assembly and detach the head 

from the support arm assembly. 

16. 

With a firm grip on the roll tube and the idler head 

firmly secured with locking pliers, remove the cotter pin 

from the end cap. 

NOTE: 

Padding the locking pliers will prevent the scratching 

of components.

17. 

Carefully release the tension by slowly unwinding the 

spring head.

Summary of Contents for Solera 759404

Page 1: ...ra 12V Power Awning For Aftermarket Applications Table of Contents Introduction 2 System Information 2 Safety Information 2 Parts List 2 Short Arm 63 2 Tall Arm 69 2 Preparation 3 Resources Required 3...

Page 2: ...allation procedure has a safety risk involved and may cause death serious injury or property damage if not performed safely and within the parameters set forth in this manual MOVING PARTS CAN PINCH CR...

Page 3: ...e awning from the exterior of the unit The idler side is the left hand side of the awning when facing the awning from the exterior of the unit 1 Using a non permanent method of marking draw a vertical...

Page 4: ...oid compromising the structural integrity of the wax screw THESPRINGISUNDEREXTREMETENSION IMPROPER HANDLING COULD CAUSE DEATH SERIOUS INJURY OR PROPERTY DAMAGE 8 For both the drive and idler side supp...

Page 5: ...not to damage the unit 36 Secure the lower and middle sections of the drive side mount arm to the unit with the provided 14 x 1 1 4 screws or rivets Make sure the arms are square on the wall of the u...

Page 6: ...motor leads Fig 3A to a cordless battery Fig 3B and retract the awning so that approximately 12 of awning fabric remains extended Fig 3 A B 6 For both the drive side and idler side support arm assembl...

Page 7: ...assembly will have an override plug Fig 8C whereas the idler head assembly will not Fig 6 A B Fig 7 A B C Fig 8 13 Align the holes and secure with the provided 8 32 x 1 2 wax screw Fig 9 NOTE Keep th...

Page 8: ...wire covers to expose the lower and middle sections of the mount arm NOTE If the power leads exiting the unit do not align with the hole in the wall mount arm a new hole must be drilled out on the wa...

Page 9: ...4 NOTE Check the switch If the awning is running in reverse of what the switch indicates reverse the wires NOTE Solera Power Awning motors come stock with an internal 6A auto reset breaker If this bre...

Page 10: ...Press and hold RETRACT Fig 15B until the awning is retracted completely Fig 16 Fig 17 Adjusting Pitch NOTE The awning will pitch itself to purge the pooling of excess water and may dump a significant...

Page 11: ...12 volts where the unit wire meets the awning wire during retract Ensure the pitch arms are not bent in an upward direction Ensure the ground wire before the switch has a good connection to the batte...

Page 12: ...acted while wet extend the awning and let it dry as soon as conditions allow before retracting This will help prevent the formation of mildew and add greatly to the life of the awning Mildew does not...

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