Linus Dutchi 3 Assembly Manual Download Page 6

7.1

7. Rear Brake Adjustment

7.1

 Using a 5mm wrench loosen the  

cable clamp bolt 

(A)

 enough for the cable 

(B)

 to move freely.

Turn the cable adjustment bolt 

(C) 

anti-clockwise 2 full turns.

7.2

 With one hand squeeze the brake cal-

iper closed so that the brake pads are in 
contact with both sides of the rim. 

With your other hand, pull the brake  
cable taut to remove any slack then  
tighten the cable clamp bolt. 

Torque  

Requirement: 6-8Nm.

7.3

 Check to see that the brake pads are  

parallel and centered on the brake track. 
If they are not, loosen the pads with a 4 
mm wrench, center them and  
tighten. 

Torque Requirement: 4-5Nm.

Squeeze the brake lever hard about 10 
times to seat the cables, housing, and to 
stretch the cable.

Once the cable has seated loosen the  
cable clamp bolt, squeeze the brake 
caliper together, remove cable slack and 
re-tighten. 

Torque Requirement: 6-8Nm. 

Finally, rotate the cable adjustment  
bolt clockwise 1-2 turns to fine-tune  
how quickly the brakes grab. 

(Brake lever should not reach to the 
handlebar grips when fully depressed)

7.3

7.2

A

B

C

6

INCORRECT

CORRECT

Summary of Contents for Dutchi 3

Page 1: ...NTERNAL GEAR BIKES Illustrations are based off of Roadster Sport but instructions apply to all of these models Please review Assembly Guide in its entirety before beginning bicycle assembly If you do...

Page 2: ...kaging carefully Do not bend spokes when removing the front wheel SCISSORS PHILIPS HEAD SCREWDRIVER 15MM WRENCH ALLEN WRENCH 6MM 5MM 4MM ADJUSTABLE WRENCH PEDALS x2 FRONT REFLECTOR x1 LUBRICATING GREA...

Page 3: ...crew them back into the dropouts C Torque Requirement 4 5Nm 3 Front Fender Installation 3 1 Unscrew the brake nut from the back of the fork A using a 5mm hex wrench Do not misplace the knurled washer...

Page 4: ...ement 30 45Nm 5 Stem Adjustment 5 1 Using a 6mm hex wrench loosen the bolt in the front of the stem A and adjust the handlebars so that they are level then re tighten Torque Requirement 16 22Nm 5 2 Us...

Page 5: ...h your other hand pull the brake cable taut to remove any slack then tighten the cable clamp bolt Torque Requirement 6 8Nm 6 4 Check to see that the brake pads are parallel and centered on the brake t...

Page 6: ...eck to see that the brake pads are parallel and centered on the brake track If they are not loosen the pads with a 4 mm wrench center them and tighten Torque Requirement 4 5Nm Squeeze the brake lever...

Page 7: ...en down the seat post clamp C using the appropriate hex wrench Torque Requirement 4 5 6Nm 9 2 Check to make sure that the saddle is level D If it is not use a 6mm wrench to loosen the saddle clamp adj...

Page 8: ...el adjuster A either anti clockwise or clockwise until the yellow indicator lines on the shifter box are aligned To move the indicator line toward the front of the bicycle turn the barrel adjuster clo...

Page 9: ...he bolts completely Torque Requirement 3 5Nm 13 Reflector Installation 13 1 Using a Philips screwdriver clamp the white reflector on the stem or handle bar and tighten down Adjust the reflector lens s...

Page 10: ...tighten the 6mm bolt securely Torque Requirement 16 22Nm To make sure that the handlebars are properly tightened lean down on them with significant pressure If they move loosen the 6mm bolt repositio...

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