Linus Dutchi 3 Assembly Manual Download Page 4

4. Front Wheel Installation

4.1

 Use 15mm wrench to loosen the nuts 

on the front wheel enough to slide the axle 

(A)

 into the fork dropouts 

(B)

. Make sure to 

seat the axle completely in the dropouts.

4.2

 If the wheel cannot slip past the 

brakes flip the brake quick release up. 
(some brakes my have a safety release 
button on top of the quick release. Press 
this down then flip up quick release)

4.1

 Tighten the axle nuts. 

Torque  

Requirement: 30-45Nm.

5. Stem Adjustment

5.1

 Using a 6mm hex wrench, loosen the  

bolt in the front of the stem 

(A)

 and adjust 

the handlebars so that they are level then 
re-tighten. 

Torque Requirement: 16-22Nm.

5.2

 Using a 5mm hex wrench, loosen the  

bolt on the bottom of the brake lever. 
Adjust the angle levers so that they point 
downward (30-45°) and then  
re-tighten. 

Torque Requirement: 6-8Nm.

5.3

 Check to make sure the stem is in line 

with the front wheel and that the  
minimum insertion line 

(B)

 is not visible.  

Use the 6mm hex wrench to loosen the 
stem, adjust and then tighten 

(C)

Torque 

Requirement: 20-23Nm.

A

B

A

C

B

4.1

5.1

5.2

5.3

4.2

30-45°

4

Summary of Contents for Dutchi 3

Page 1: ...NTERNAL GEAR BIKES Illustrations are based off of Roadster Sport but instructions apply to all of these models Please review Assembly Guide in its entirety before beginning bicycle assembly If you do...

Page 2: ...kaging carefully Do not bend spokes when removing the front wheel SCISSORS PHILIPS HEAD SCREWDRIVER 15MM WRENCH ALLEN WRENCH 6MM 5MM 4MM ADJUSTABLE WRENCH PEDALS x2 FRONT REFLECTOR x1 LUBRICATING GREA...

Page 3: ...crew them back into the dropouts C Torque Requirement 4 5Nm 3 Front Fender Installation 3 1 Unscrew the brake nut from the back of the fork A using a 5mm hex wrench Do not misplace the knurled washer...

Page 4: ...ement 30 45Nm 5 Stem Adjustment 5 1 Using a 6mm hex wrench loosen the bolt in the front of the stem A and adjust the handlebars so that they are level then re tighten Torque Requirement 16 22Nm 5 2 Us...

Page 5: ...h your other hand pull the brake cable taut to remove any slack then tighten the cable clamp bolt Torque Requirement 6 8Nm 6 4 Check to see that the brake pads are parallel and centered on the brake t...

Page 6: ...eck to see that the brake pads are parallel and centered on the brake track If they are not loosen the pads with a 4 mm wrench center them and tighten Torque Requirement 4 5Nm Squeeze the brake lever...

Page 7: ...en down the seat post clamp C using the appropriate hex wrench Torque Requirement 4 5 6Nm 9 2 Check to make sure that the saddle is level D If it is not use a 6mm wrench to loosen the saddle clamp adj...

Page 8: ...el adjuster A either anti clockwise or clockwise until the yellow indicator lines on the shifter box are aligned To move the indicator line toward the front of the bicycle turn the barrel adjuster clo...

Page 9: ...he bolts completely Torque Requirement 3 5Nm 13 Reflector Installation 13 1 Using a Philips screwdriver clamp the white reflector on the stem or handle bar and tighten down Adjust the reflector lens s...

Page 10: ...tighten the 6mm bolt securely Torque Requirement 16 22Nm To make sure that the handlebars are properly tightened lean down on them with significant pressure If they move loosen the 6mm bolt repositio...

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