Linus Dutchi 3 Assembly Manual Download Page 3

C

A

1. Stem Installation

1.1

 Apply a small amount of grease around 

the bottom 1.5” (35mm) of the stem 

(A)

.

Insert stem into the steerer tube so  
that the minimum insertion line 

(B)

  

is not visible. 

1.2

 Check cable routing. Make sure that 

no cable is pinched or obstructed.

Tighten with the 6mm Allen wrench 

(C)

Torque Requirement: 20-23Nm.

2. Rear Fender Brace Installation

2.1

 Unthread the rear-most bolts from the 

rear dropout using a 4mm hex wrench 

(A)

.

2.2

 Center fender brace at back of  

fender 

(B)

2.1

 Thread 4mm bolts through the brace 

eyelets and screw them back into the 
dropouts 

(C)

Torque Requirement: 4-5Nm.

3. Front Fender Installation

3.1

 Unscrew the brake nut from the back 

of the fork 

(A)

 using a 5mm hex wrench. 

Do not misplace the knurled washer.

Keep the knurled washer next to the brake 
caliper and slide the brake bolt through 
the fender mounting flange 

(C)

. Insert the 

brake bolt back into the fork and tighten 
the brake nut lightly.

Push the fender upward until it stops and 
then completely tighten the brake bolt. 

Torque Requirement: 6.5-9Nm

3.2

 Unthread bolts from the fork  

drop outs 

(D)

 using a 4mm hex wrench.  

Center fender brace. Thread bolts  
through the brace eyelets

 (E)

 and  

screw them back into the dropouts.  

Torque Requirement: 4-5Nm.

B

B

A

C

A

C

E

D

3.1

2.1

1.1

2.2

3.2

1.2

B

3

Summary of Contents for Dutchi 3

Page 1: ...NTERNAL GEAR BIKES Illustrations are based off of Roadster Sport but instructions apply to all of these models Please review Assembly Guide in its entirety before beginning bicycle assembly If you do...

Page 2: ...kaging carefully Do not bend spokes when removing the front wheel SCISSORS PHILIPS HEAD SCREWDRIVER 15MM WRENCH ALLEN WRENCH 6MM 5MM 4MM ADJUSTABLE WRENCH PEDALS x2 FRONT REFLECTOR x1 LUBRICATING GREA...

Page 3: ...crew them back into the dropouts C Torque Requirement 4 5Nm 3 Front Fender Installation 3 1 Unscrew the brake nut from the back of the fork A using a 5mm hex wrench Do not misplace the knurled washer...

Page 4: ...ement 30 45Nm 5 Stem Adjustment 5 1 Using a 6mm hex wrench loosen the bolt in the front of the stem A and adjust the handlebars so that they are level then re tighten Torque Requirement 16 22Nm 5 2 Us...

Page 5: ...h your other hand pull the brake cable taut to remove any slack then tighten the cable clamp bolt Torque Requirement 6 8Nm 6 4 Check to see that the brake pads are parallel and centered on the brake t...

Page 6: ...eck to see that the brake pads are parallel and centered on the brake track If they are not loosen the pads with a 4 mm wrench center them and tighten Torque Requirement 4 5Nm Squeeze the brake lever...

Page 7: ...en down the seat post clamp C using the appropriate hex wrench Torque Requirement 4 5 6Nm 9 2 Check to make sure that the saddle is level D If it is not use a 6mm wrench to loosen the saddle clamp adj...

Page 8: ...el adjuster A either anti clockwise or clockwise until the yellow indicator lines on the shifter box are aligned To move the indicator line toward the front of the bicycle turn the barrel adjuster clo...

Page 9: ...he bolts completely Torque Requirement 3 5Nm 13 Reflector Installation 13 1 Using a Philips screwdriver clamp the white reflector on the stem or handle bar and tighten down Adjust the reflector lens s...

Page 10: ...tighten the 6mm bolt securely Torque Requirement 16 22Nm To make sure that the handlebars are properly tightened lean down on them with significant pressure If they move loosen the 6mm bolt repositio...

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