LinMot P01-37S-HP-SSCP Installation Manual Download Page 2 | Manualshive

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Installation Guide Linear Motors

ENG

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P01-37S-HP-SSCP

NTI AG / LinMot

Content

General information ............................................................................................................................ 4

Introduction .................................................................................................................................. 4

Explanation of symbols ................................................................................................................. 4

Qualified personnel ....................................................................................................................... 4

Liability ......................................................................................................................................... 4

Copyright ...................................................................................................................................... 4

Safety instructions .............................................................................................................................. 5

Installation instructions ...................................................................................................................... 7

Operating conditions ..................................................................................................................... 7

Assembly of the linear motor ......................................................................................................... 7

Mounting the stator ....................................................................................................................... 8

Mounting the payload to the slider................................................................................................. 8

"Moving slider" installation ...........................................................................................................10

"Moving stator" installation ...........................................................................................................10

Assembling instruction .............................................................................................................11

Minimum distance from slider ......................................................................................................13

Minimum distance from slider to slider......................................................................................13

Minimum distance from slider to metallic parts .........................................................................13

Electrical connection .........................................................................................................................14

Motor cable .................................................................................................................................14

Technical data .........................................................................................................................14

Connectors ..................................................................................................................................14

IP class IP67............................................................................................................................14

IP class IP69k ..........................................................................................................................15

Pin assignment linear motor .....................................................................................................15

Accessories .......................................................................................................................................16

Motor cables ................................................................................................................................16

Bearing kit ...................................................................................................................................17

Mounting..................................................................................................................................17

Slider mounting kits .....................................................................................................................17

Fixed bearing ...........................................................................................................................17

Floating bearing .......................................................................................................................18

Maintenance and test instructions ....................................................................................................19

Stator checking ............................................................................................................................19

Maintenance of linear motors .......................................................................................................20

Maintenance schedule .............................................................................................................20

Cleaning ..................................................................................................................................20

Cleaning agents / Lubricants ....................................................................................................20

Storage, transport, installation altitude ............................................................................................20

Dimensions ........................................................................................................................................21

Stator ..........................................................................................................................................21

PS01-37Sx60-HP-B02-SSCP-R / PS01-37Sx60-HP-B03-SSCP-R ...........................................21

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Summary of Contents for P01-37S-HP-SSCP

Page 1: ...NTI AG LinMot Dok Nr 0185 0116 E_1V1_IG_Linear_Motors_P01 37S HP SSCP Installation Guide Linear Motors ENG P01 37S HP SSCP ...

Page 2: ...m distance from slider to slider 13 3 7 2 Minimum distance from slider to metallic parts 13 4 Electrical connection 14 Motor cable 14 4 1 1 Technical data 14 Connectors 14 4 2 1 IP class IP67 14 4 2 2 IP class IP69k 15 4 2 3 Pin assignment linear motor 15 5 Accessories 16 Motor cables 16 Bearing kit 17 5 2 1 Mounting 17 Slider mounting kits 17 5 3 1 Fixed bearing 17 5 3 2 Floating bearing 18 6 Mai...

Page 3: ... AG LinMot P01 37S HP SSCP Page 3 28 8 1 2 PS01 37Sx120F HP B02 SSCP R PS01 37Sx120F HP B03 SSCP R 21 Slider 22 8 2 1 Slider HP Heavy Duty HP 22 8 2 2 Hollow slider HP 23 9 Declaration of Conformity and CE marking 24 10 CB Test Certificate 25 ...

Page 4: ...excludes all liability for damages and expenses caused by incorrect use of the products This also applies to false applications which are caused by NTI AG s own data and notes for example in the course of sales support or application activities It is the sole responsibility of the user to check the information and information provided by NTI AG regarding their safety relevant correctness In additi...

Page 5: ...ution Risk of Electric Shock Before working make sure that there are no high voltages Fast moving machine parts The sliders of LinMot linear motors are fast moving machine parts All necessary precautions must be taken to prevent persons approaching the moving elements during operation provide covers guards etc Automatic restart The motors can start automatically under certain cricumstances If nece...

Page 6: ...emagnetises the magnets Slider Linear motor sliders consist of a high precision thin walled stainless steel tube in which the neodymium magnets are housed The LinMot sliders should be handled with care Avoid contact with other sliders or iron parts as this can damage the magnets and the slider surface Do not grip the sliders with pliers as this can also damage the surface Do not use sliders which ...

Page 7: ... the slider Sliders with a length of more than 500 mm are lubricated with a grease quantity of 4 g approx hazelnut per meter Shorter sliders are inserted without lubrication The grease can be applied by hand or with a soft paper towel Always observe the specified grease quantity Over lubrication leads to a gumming of the grease which appears particularly at higher operating temperatures Insert the...

Page 8: ... aligned flat and screwed to the base using the threaded holes on the underside of the motor The positions of the threaded holes are shown in section 8 Dimensions Max tightening torque must be observed Thread Max torque for screw M5 3 5 Nm Mounting the payload to the slider The load is mounted as a fixed bearing using spherical washers and conical seats see the section Slider mounting kits To avoi...

Page 9: ... the load the wrench for tightening the load must be used only on the load facing side of the slider Avoid torsional stress on slider note the following figures Incorrect mounting Torsional stress on slider Correct mounting Slider Thread Max torque for screw Stainless steel A4 20 mm M8 16 Nm ...

Page 10: ... offset Mounted payload with radial and angle offset Moving stator installation In moving stator applications the slider is fixed and the stator is the moving part The load is attached to the stator which is mounted on a linear guide In order to avoid an overconstrained bearing mount and compensate for alignment errors the slider may be mounted on one end in a fixed bearing with a spherical axial ...

Page 11: ...oving stator application is used the minimum bending radius of the motor cable should be adhered to See chapter Motor cable section Technical data Mount stator to its support bearing Placing a spacer Put a spacer wood plastic aluminium with thickness 15 mm between slider and linear guide The spacer prevents injuries to the hands and damage to the slider surface Insert slider into stator ...

Page 12: ...tighten the screw yet Mount floating bearing Do not tighten the screw The slider is allowed to extend into the floating bearing no more than 15 mm Move stator back end to the fixed end of slider center slider in stator and tighten the screw Move stator front side to the floating bearing and tighten screws After the installation of the slider a safety label must be placed close to the slider ...

Page 13: ... 3 15 in PL10 28 70 mm 2 76 in The data are measured from slider center to slider center 3 7 2 Minimum distance from slider to metallic parts When installing linear motors in modules with metal parts near the slider undesired forces can arise due to magnetic attraction or eddy currents These generally manifest as erratic and jerky positioning or reduced dynamics of the linear motor In order to avo...

Page 14: ...ding radius when moving Not suitable for applications with moving motor cable 60 mm 2 4 in No torsion 80 mm 3 2 in Max Torsion 270 pro 0 5 m Approval UL CSA 300V UL CSA 300V UL CSA 300V Material wire insulation TPE U TPE E TPE E Material cable sheath PUR PUR PUR Oil resistance very good acc DIN VDE 0282 Part 10 HD 22 10 very good acc DIN VDE 0282 Part 10 HD 22 10 very good acc DIN VDE 0282 Part 10...

Page 15: ...or when there is power on the servo drive Use only double shielded original LinMot cable Cables from other sources must be checked precisely before commissioning Incorrect connections can destroy the drive and stator Connector Type R Connector Pin Phase1 1 Phase1 2 Phase2 3 Phase2 4 5V A SIGNAL GROUND B Sensor Sin C Sensor Cos D Temp sensor E SHIELD of stator and stator cable Case Connector on the...

Page 16: ... Trailing chain cable Y R SSC 2 m 0150 2687 KS05 Y R SSC 4 Trailing chain cable Y R SSC 4 m 0150 2688 KS05 Y R SSC 6 Trailing chain cable Y R SSC 6 m 0150 2689 KS05 Y R SSC 8 Trailing chain cable Y R SSC 8 m 0150 2690 KS05 Y Fe R SSC Trailing chain cable Y Fe R SSC Custom length 0150 3646 Item Description Item No KR05 W R SSC Robot cable KR05 W R SSC Custom length 0150 3587 Item Description Item N...

Page 17: ...ring Set for PBS01 37S B02 SSCP 0150 4189 PBS01 37S B03 SSCP Spare Bearing Set for PBS01 37S B03 SSCP 0150 4192 5 2 1 Mounting First remove the old wiper rings and the bearing sleeves The wiper rings can easily be pulled out with pliers To do this the bearing sleeves can first be pushed up with a screwdriver and then pulled out with pliers Finally the new bearing sleeves and the wiper rings can be...

Page 18: ...8 4mm 0 33in 9 6mm 0 38in 17mm 0 67in 5 5mm 0 22in 5 3 2 Floating bearing Floating bearing assembly that permits radial adjustment of slider position and permits a small amount of radial and axial movement Material Housing Stainless steel 1 4305 Bearing Nitrile butadiene rubber Spring steel DIN17223 Item Item No Slider Thread d1 d2 d3 D4 L PLL01 20 0150 3084 20mm M5 20mm 0 79in 23mm 0 90in 30mm 1 ...

Page 19: ... Phase2 Blue Gray Pin 3 Pin 4 3 2 5V GND White Brown Pin A Pin B 160 Sensor Sine GND Yellow Brown Pin C Pin B 33 k Sensor Cosine GND Green Brown Pin D Pin B 33 k Temp Sensor GND Black Brown Pin E Pin B 10 k Phase GND Pin 1 2 3 4 Pin B 20 M All Pin Shield Pin 1 E Housing 20 M PS01 37Sx120F HP B02 SSCP R 0150 4097 Phase1 Phase1 Red Orange Pin 1 Pin 2 2 6 Phase2 Phase2 Blue Gray Pin 3 Pin 4 2 6 5V GN...

Page 20: ...example acetone or benzene cleaner Common cleaning agents used in the food industry may also be used However these should not leave any residues Then if the application allows the slider and the bearings should be lubricated The bearings are each greased with 1 g grease LU07 There should only be a light layer of grease on the inside Note Avoid overlubrication Finally grease the slider according to...

Page 21: ...uide Linear Motors ENG NTI AG LinMot P01 37S HP SSCP Page 21 28 8 Dimensions Stator 8 1 1 PS01 37Sx60 HP B02 SSCP R PS01 37Sx60 HP B03 SSCP R in mm 8 1 2 PS01 37Sx120F HP B02 SSCP R PS01 37Sx120F HP B03 SSCP R in mm ...

Page 22: ...ider High Performance 0150 1514 1000 PL01 20x1200 1140 HP Slider High Performance 0150 1515 1200 PL01 20x1400 1340 HP Slider High Performance 0150 1516 1400 PL01 20x1600 1540 HP Slider High Performance 0150 1517 1600 Item Description Item No Length L mm PL02 20x160 100 HP Slider heavy duty High Performance on request 160 PL02 20x200 140 HP Slider heavy duty High Performance on request 200 PL02 20x...

Page 23: ...lider High Performance L 0150 1537 360 PL01 20x400 340 HP L Slider High Performance L 0150 3697 400 PL01 20x500 440 HP L Slider High Performance L 0150 3698 500 PL01 20x600 540 HP L Slider High Performance L 0150 3699 600 PL01 20x700 640 HP L Slider High Performance L 0150 3700 700 PL01 20x800 740 HP L Slider High Performance L 0150 3701 800 PL01 20x900 840 HP L Slider High Performance L 0150 3702...

Page 24: ...ue le produit Produkt Art Nr PS01 37Sx60 HP B02 SSCP R 0150 4099 PS01 37Sx60 HP B03 SSCP R 0150 4098 PS01 37Sx120F HP B02 SSCP R 0150 4097 PS01 37Sx120F HP B03 SSCP R 0150 4096 konform ist mit den Anforderungen der Richtlinien is conform to the provisions of directives est conformé aux exigences des directives 2014 30 EU EMC gestützt auf die folgenden Normen based on the following standards base a...

Page 25: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 37S HP SSCP Page 25 28 10 CB Test Certificate ...

Page 26: ...Installation Guide Linear Motors ENG Page 26 28 P01 37S HP SSCP NTI AG LinMot Notes ...

Page 27: ...Installation Guide Linear Motors ENG NTI AG LinMot P01 37S HP SSCP Page 27 28 Notes ...

Page 28: ...kerstrasse 2 CH 8957 Spreitenbach Sales Administration T 41 0 56 419 91 91 F 41 0 56 419 91 92 office linmot com Tech Support 41 0 56 544 71 00 support linmot com Web http www linmot com North South America Headquarters LinMot USA Inc N1922 State Road 120 Unit 1 Lake Geneva WI 53147 Sales Administration 262 743 2555 usasales linmot com Tech Support usasupport linmot com Web http www linmot usa com...

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