Linkoln Electric EASYTOME 1020 Safety Instruction For Use And Maintenance Download Page 9

8695 4387 / H 

EASYTOME

 

 

C-5 

C - DESCRIPTION 

 
 

Numerically controlled monobloc plasma cutting 
machine that is particularly suited to industries that 
use steel, stainless steel and aluminium. 

The main intended applications are those of iron 
workers, metal workers, air processing, air-
conditioning, ventilation, refractory industries, 
workshops producing in small and medium runs or 
support production. 

 
 

The machine will be equipped with: 

A plasma system with a 

NERTAJET 40i OCP 

100

 or 

FLEXCUT125 CE

 torch capable of cutting 

steel, stainless steel and aluminium with air 

NB: another plasma system may be used 

providing it does not operate with HF. 

Optional : 

Possibility to add : 

 

a pipe-cutting mandrel, 

 

a micro-vibrations engraving marker 

 

others on request 

 

 
 

The NC system with the 

GALAAD

 drawing/tool 

path software may also be connected to a 
programming centre. 

It is integrated into the control console. 

Its compact dimensions make it easy to carry and 

quick to install. 

The extraction table incorporated into the machine 

may be connected to any extraction and/or filtration 
system. 

 
 

1 - MECHANICAL ASSEMBLY 

 
 

 

This is a monobloc machine that is made up of a 

very rigid mechanically welded frame that is placed on 
the floor on several feet. 

 

The cross carriage is fitted on the beam. It is guided 

by two slide rails and driven by a brushless(*) geared 
motor and rack assembly. 

 

The numerical tool holder has a 100 mm travel 

range and is fitted with a step motor, with plate sensing 
mounted on the carriage. 

 

Two longitudinal guide assemblies are fitted to the 

frame, each with a slide rail and reverse rack. Racks 
are fitted to the rails to move the beam. 

 

The high-speed feed speed of 

EASYTOME

 is  : 

- Step motor version : 20 m/min, 
- Step motor version : 21 m/mn 

 

The electrical control cabinet contains all the 

electrical and electronic equipment for controlling the 
machine and a turning numerical control console to 
allow the operator to control the machine. 

 

 
 

 

Summary of Contents for EASYTOME 1020

Page 1: ...000379058 W000379059 W000379060 W000379061 W000379062 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE EASYTOME ESSENTIAL 1530 MACHINE N W000400274 W000400273 SAFETY INSTRUCTIONS FOR USE AND MAINTENANCE ED...

Page 2: ...Please refer to the enclosed CE declaration to identify the directives applicable to it The manufacturer will not be held responsible where items not recommended by themselves are associated with this...

Page 3: ...SASSEMBLY 13 E OPERATOR MANUAL 14 1 DESCRIPTION OF CONTROLS VERSION EASYTOME 14 2 DESCRIPTION OF CONTROLS VERSION EASYTOME ESSENTIAL 15 3 STARTING UP 16 4 STOPPING THE MACHINE 16 5 USING THE MACHINE 1...

Page 4: ...IONS DISPLAYS AND PRESSURE GAUGES The measuring devices or displays for voltage current speed pressure etc whether analog or digital should be considered as indicators REVISIONS REVISION H 10 18 DESIG...

Page 5: ...ION Please report the registration number of your appliance in the table here below Please provide this information whenever you contact us 1 Machine type EASYTOME 2 year of manufacture 20xx 3 Serial...

Page 6: ...Pont Sainte Maxence 5 place Chatelier 60700 PONT SAINTE MAXENCE FRANCE Qualification has been recorded in a report n 17563386 1 2 SOUND PRESSURE MEASUREMENT The values are stated in weighted equivalen...

Page 7: ...nstructions supplied with the equipment FLEXCUT125CE Measuring conditions M1 M2 Intensity 85 A 125 A Material Carbon steel 8mm Carbon steel 20mm Gas Compressed air Compressed air Leq Equivalent A weig...

Page 8: ...ure that all the guards are in place No maintenance may be carried out on the machine when it is supplied with power Switch off the power source while changing the wearing parts of the torch if the pl...

Page 9: ...into the control console Its compact dimensions make it easy to carry and quick to install The extraction table incorporated into the machine may be connected to any extraction and or filtration syst...

Page 10: ...50x50 mm mesh hold the cut parts in the event of scrap They are replaceable Several slag boxes are provided at the back of the table and are removable for cleaning 3 POWER SYSTEMS The machine has a d...

Page 11: ...ach component namely Power source 8695 1169 NERTAJET 40i PRESTOJET 4C Torch 8695 1205 OCP100 Power source IM10375 FLEXCUT125CE 6 LIMIT OF SUPPLY The customer must supply and install a device on each s...

Page 12: ...connector must offer breaking capacity of 100KA We market cabinets that meet these criteria POWER CONSUMPTION EASYTOME and EASYTOME Essential 230V 5A NERTAJET 40i OCP 100 400V 25 2A FLEXCUT 125 CE LC1...

Page 13: ...tion of EASYTOME does not require any particular preparation of the floor However we recommend clean concrete so as to ensure that the machine is stable The machine location must follow the standard l...

Page 14: ...rovided with appropriate equipment Machine Weight W000379055 EASYTOME 1020 CNC LEFT 1000 Kg W000379056 EASYTOME 1020 CNC RIGHT 1000 Kg W000379057 EASYTOME 1515 CNC LEFT 1000 Kg W000379058 EASYTOME 151...

Page 15: ...s not have to be fastened However if you do want to fasten it the feet have holes for that purpose 6 ELECTRICAL AND FLUIDIC CONNECTION Electrical Lincoln Electric recommends using electrical connector...

Page 16: ...ed between the different modules Schematic diagram of the equipotential connection Pneumatic Lincoln Electric recommends the supply of pneumatic supplies as recommended in the layout drawing W00037924...

Page 17: ...lter A warning label on the supply points of the different components and the different components that are supplied warns of the hazard 7 REMOVAL AND DISASSEMBLY Please enquire with LINCOLN ELECTRIC...

Page 18: ...ectrical safety circuit reset switch green Two emergency stop buttons PC starting up button Remote buttons for starting up extraction Keyboard and tactile mouse for programming and using the machine U...

Page 19: ...switch green One emergency stop button PC starting up button Remote buttons for starting up extraction Keyboard and mouse for programming and using the machine USB port On the side of the machine con...

Page 20: ...cycle of the program 4 STOPPING THE MACHINE Procedure for the machine Use the emergency stop button Use the On Off button or the Windows shutdown button on the PC When the PC has shut down turn the di...

Page 21: ...reate a part of import drawings of the DXF DWG EPS etc type GALAAD is also the control interface with the machine to carry out Manual movements and operations Process adjustment Automatic execution of...

Page 22: ...ram in the Galaad interface press the Cut key A When the Lancelot machine interface program is open Position the machine using job operation B on the zero point of the plate Press the key XY OK C if t...

Page 23: ...eight adjusts the height at which the pilot arc is transferred to the plate Strike height retract height after arc transfer retract on HPC Strike time plate piercing time Descent speed speed of the to...

Page 24: ...f strikes L depending on the intensity along with help for mounting the consumables M Before starting the cutting cycle make sure that The torch is fitted with the right consumables The current is cor...

Page 25: ...ON PLASMA EASYTOME F 21 To interrupt a program while a cycle is being executed press pause O or the space bar on the keyboard The interruption window is displayed P Now you can elect to interrupt the...

Page 26: ...0 to 120 A Air pressure adjusted at the rear of the machine on the regulator filter On the front of the power source press OK several times to go to the gas test mode Air will then be discharged at th...

Page 27: ...2 Selection between FL and L electrodes For intensity values above 90 A you have a choice between two types of electrode Fl improved cutting quality L longer life Precautions for use LINCOLN ELECTRIC...

Page 28: ...abase 6 CONSUMABLES FOR TORCH LC125M BK14300 13 W000403177 DIFFUSER 45A125A LC125M D BK14300 14 W000403178 CAP 45A125A LC125M B BK14300 3 W000403180 PROTECTION NOZZLE 45A65A LC125M A BK14300 4 W000403...

Page 29: ...relation to the cutting direction If you want to reduce the bevel angle Three simple solutions Reduce the speed as explained above Increase by one intensity range for the same thickness Reduce the arc...

Page 30: ...TION DE L INSTALLATION PLASMA 8695 4387 H F 26 EASYTOME Chart of the influence of speed on cutting TOO SLOW SATISFACTORY TOO HIGH Chart of the influence of torch height on cutting TOO LOW SATISFACTORY...

Page 31: ...t or sharp angle A circular portion may be used if the entry is placed at the middle of a path End portions are recommended by LINCOLN ELECTRIC because they allow the torch to be clear if the part til...

Page 32: ...F UTILISATION DE L INSTALLATION PLASMA 8695 4387 H F 28 EASYTOME...

Page 33: ...ice for as long as possible a certain minimum of care and maintenance is necessary The frequency of this maintenance work is given on the basis of the production of one work station per day Maintenanc...

Page 34: ...machine use dry lint free cloth do not use solvents or abrasive products Monthly Date of maintenance Check the condition of all electrical cables particularly close to the torch and in the cable drag...

Page 35: ...2 Y W000383323 AC SERVO MOTOR LeadShine EL5 M0400 1 24 400W 3000rpm For axis X1 X2 Y Part no LINCOLN ELECTRIC Spare parts EASYTOME Variable drive motor assembly for EASYTOME 1020 Before April 2014 W00...

Page 36: ...00383333 Racks X1 X2 Y axes W000383334 KIT OF SHOES FOR EASYTOME X1 X2 Y AXES T20 W000401317 KIT OF SHOES EASYTOME Z AXIS T15 W000383335 Zero point limit switch X1 X2 Y axes W000383336 Feeling sensor...

Page 37: ...0383330 Laptop PC specify model with the order W000401318 Step motor planetary reduction drive X1 X2 Y axes W000383332 Pinions X1 X2 Y axes W000383333 Racks X1 X2 Y axes W000383334 KIT OF SHOES FOR EA...

Page 38: ...EASYTOME 4 BLOCK DIAGRAM USB PC GALAAD PLASMA Vector coordinates for machine movement I O control SOPROLEC Multi axis InterpCNC V2 1 CNC board 5 axes I O 0 1 or analogue Variable drives X1 X2 Y et Z...

Page 39: ...EASYTOME 1020 is a monobloc table with only one section and no pneumatic activation circuit As a result there is no pneumatic circuit Version EASYTOME 1515 2 sets of cylinders Version EASYTOME 1530 4...

Page 40: ...G MAINTENANCE 8695 4387 H G 36 EASYTOME PERSONAL NOTES Lincoln Electric France S A S Avenue Franklin Roosevelt 76120 Le Grand Quevilly 76121 Le Grand Quevilly cedex www lincolnelectriceurope com...

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