background image

12

LTC1624

with C

OUT

, causing a rapid drop in V

OUT

. No regulator can

deliver enough current to prevent this problem if the load
switch resistance is low and it is driven quickly. The only
solution is to limit the rise time of the switch drive so that
the load rise time is limited to approximately (25 • C

LOAD

).

Thus a 10

µ

F capacitor would require a 250

µ

s rise time,

limiting the charging current to about 200mA.

Automotive Considerations:  Plugging into the
Cigarette Lighter

As battery-powered devices go mobile there is a natural
interest in plugging into the cigarette lighter in order to
conserve or even recharge battery packs during operation.
But before you connect, be advised:  you are plugging into
the supply from hell. The main battery line in an automo-
bile is the source of a number of nasty potential transients,
including load dump, reverse battery and double battery.

Load dump is the result of a loose battery cable.  When the
cable breaks connection, the field collapse in the alternator
can cause a positive spike as high as 60V which takes
several hundred milliseconds to decay. Reverse battery is
just what it says, while double battery is a consequence of
tow-truck operators finding that a 24V jump start cranks
cold engines faster than 12V.

The network shown in Figure 4 is the most straightforward
approach to protect a DC/DC converter from the ravages
of an automotive battery line. The series diode prevents
current from flowing during reverse battery, while the
transient suppressor clamps the input voltage during load
dump. Note that the transient suppressor should not
conduct during double battery operation, but must still
clamp the input voltage below breakdown of the converter.
Although the LTC1624 has a maximum input voltage of

APPLICATIO

N

S I

N

FOR

M

ATIO

N

W

U

U

U

36V, most applications will be limited to 30V by the
MOSFET BV

DSS

.

Modifying Burst Mode Operation

The LTC1624 automatically enters Burst Mode operation
at low output currents to boost efficiency. The point when
continuous mode operation changes to Burst Mode op-
eration scales as a function of maximum output current.
The output current when Burst Mode operation com-
mences is approximately 8mV/R

SENSE 

(8% of maximum

output current).

With the additional circuitry shown in Figure 5 the LTC1624
can be forced to stay in continuous mode longer at low
output currents. Since the LTC1624 is not a fully synchro-
nous architecture, it will eventually start to skip cycles as
the load current drops low enough. The point when the
minimum on-time (450ns) is reached determines the load
current when cycle skipping begins at approximately 1%
of maximum output current. Using the circuit in Figure 5
the LTC1624 will begin to skip cycles but stays in regula-
tion when I

OUT

 is less than I

OUT(MIN)

:

I

t

f

L

V

V

V

V

V

V

OUT MIN

ON MIN

IN

OUT

IN

D

OUT

D

( )

( )

=

(

)

+

+







2

2

where t

ON(MIN) 

= 450ns, f = 200kHz.

The transistor Q1 in the circuit of Figure 5 operates as a
current source developing an 18mV offset across the

+

+

1000pF

100

18mV

R*

C

OUT

L1

R

SENSE

C

IN

V

OUT

D1
MBRS340T3

Q1

2N2222

V

IN

1624 F05

(V

OUT

 – 0.7V)

180

µ

A

*R = 

V

IN

LTC1624

SENSE

TG

SW

+

Figure 5.  Modifying Burst Mode Operation

Figure 4.  Plugging into the Cigarette Lighter

LTC1624

V

IN

50A I

PK

RATING

12V

TRANSIENT VOLTAGE

SUPPRESSOR

GENERAL INSTRUMENT

1.5KA24A

1624 F04

Summary of Contents for LTC1624

Page 1: ...oost step down inverting and SEPIC Burst ModeTM operation provides high efficiency at low load currents A maximum highdutycyclelimitof95 provideslowdropoutoperation whichextendsoperatingtimeinbattery...

Page 2: ...Regulation VIN 3 6V to 20V Note 2 0 002 0 01 V VLOAD REG Output Voltage Load Regulation Note 2 ITH Sinking 5 A 0 5 0 8 ITH Sourcing 5 A 0 5 0 8 VOVL Output Overvoltage Lockout 1 24 1 28 1 32 V IQ Inpu...

Page 3: ...ge Boost Line Regulation INPUT VOLTAGE V 0 BOOST VOLTAGE V 6 5 4 3 2 1 0 15 25 1624 G04 5 10 20 30 35 IBOOST 1mA VSW 0V BOOST LOAD CURRENT mA 0 BOOST VOLTAGE V 6 5 4 3 2 1 0 15 25 1624 G06 5 10 20 30...

Page 4: ...0 10 60 85 1448 G12 15 35 110 135 VOUT IN REGULATION VFB 0V PIN FUNCTIONS U U U SENSE Pin 1 Connects to the input for the current comparator Built in offsets between the SENSE and VIN pinsinconjunctio...

Page 5: ...charged during each off cycle The dropout detector counts the number of oscillator cycles that the top MOSFET remains on and periodically forces a brief off period to allow CB to recharge Themaincontr...

Page 6: ...RIVER TG SW D1 L1 N CHANNEL MOSFET N CHANNEL MOSFET INTV CC R SENSE SENSE D B 5 6V INTV CC REG V IN 0 8V 1 19V 200kHz 200kHz 1 19V I TH RUN 1 28V 1 19V 180k 1 5V 3 A 30k 8k 2 3 4 5 6 7 GND 1624 FD 2 5...

Page 7: ...esults in higher output voltage ripple and greater core losses A reasonable starting point for setting ripple current is IL 0 4 IMAX Remember the maximum IL occurs at the maximum input voltage The ind...

Page 8: ...eterm 1 isgenerallygivenforaMOSFETintheform of a normalized RDS ON vs Temperature curve but 0 005 C can be used as an approximation for low voltageMOSFETs CRSSisusuallyspecifiedintheMOSFET APPLICATION...

Page 9: ...will be scaled by a factor of Duty Cycle Efficiency For 5V regulators this simply means connecting the BOOST monlyusedfordesignbecauseevensignificantdeviations donotoffermuchrelief Notethatcapacitorma...

Page 10: ...at approximately 10mV RSENSE at VITH RUN 1 4V and ends at 160mV RSENSE VITH RUN 2 4V The output current thus ramps up slowly charging the outputcapacitor Thepeakinductorcurrentandmaximum output curren...

Page 11: ...ed in the sense resistor only when the topside MOSFET is on The I2R loss is thus reduced by the duty cycle For example at 50 DC if RDS ON 0 05 RL 0 15 and RSENSE 0 05 then the effective total resistan...

Page 12: ...Note that the transient suppressor should not conduct during double battery operation but must still clamptheinputvoltagebelowbreakdownoftheconverter Although the LTC1624 has a maximum input voltage o...

Page 13: ...VIN In this case the worst case dissipation rises to P I V V V V D SC AVG D IN IN D APPLICATIONS INFORMATION W U U U With the 0 05 sense resistor ISC AVG 2A will result increasing the 0 5V Schottky di...

Page 14: ...the peak inductor current occuring at VIN MIN and IOUT MAX I V V V V kHz L V V L IN OUT D IN OUT D P P 200 with IL MAX IL P P at VIN VIN MIN Remember boost converters are not short circuit pro tected...

Page 15: ...The input voltage source imped ance determines the size of the capacitor that is typically 10 F to 100 F A low ESR is recommended although not as critical as the output capacitor and can be on the or...

Page 16: ...tional term for transition losses that are highest at high total input plus output voltages For VIN VOUT 20V the high current efficiency generally improves with larger MOSFETs while for VIN VOUT 20V t...

Page 17: ...UT D IN MIN L 1 1 Schottky diodes such as MBR130LT3 are recommended SEPIC Converter Input and Output Capacitors The output capacitor is normally chosen by its effective series resistance ESR because t...

Page 18: ...h Duty Cycle V V OUT IN with VOUT being the absolute value of VOUT The MOSFET power dissipation and maximum switch current are given by that the voltage across C1 is constant such that VC1 VIN at full...

Page 19: ...N I I V V V V I L PEAK OUT MAX IN OUT D IN L 2 The ripple current in the inductor IL is typically 20 to 50 of the peak inductor current occuring at VIN MIN and IOUT MAX to minimize output ripple Maxim...

Page 20: ...624 ground pin referenced to VOUT the nonimal range on the ITH RUN pin is VOUT in shutdown to VOUT 2 4V at Max IOUT Referring to Figure15 M2 M3andR3providealevelshiftfromtypical TTL levels to the LTC1...

Page 21: ...8 7 6 5 1 2 3 4 R2 35 7k 1 R1 11k 1 COUT 100 F 10V 2 M1 Si4412DY L1 10 H RSENSE 0 033 CIN 22 F 35V 2 VOUT 5V 3A VIN 5 3V TO 28V 1624 F10 COILTRONICS CTX10 4 0 1 F Figure 10 5V 3A Converter with Outpu...

Page 22: ...ST TG SW LTC1624 1000pF 100pF CC 470pF RC 6 8k D1 MBRS140T3 CB 0 1 F 8 7 6 5 1 2 3 4 R2 35 7k 1 R1 3 92k 1 COUT 100 F 16V 2 M1 Si4412DY L1 47 H RSENSE 0 068 CIN 22 F 35V 2 VOUT 12V 1A VIN 12 3V TO 28V...

Page 23: ...F 8 7 6 5 1 2 3 4 R2 35 7k 1 R1 20k 1 COUT 100 F 10V 2 M1 Si6426DQ L1 20 H RSENSE 0 068 CIN 22 F 35V 2 VOUT 3 3V 1 5A VIN 3 5V TO 18V 1624 F16 COILTRONICS CTX20 4 0 1 F Figure 16 Low Dropout 3 3V 1 5A...

Page 24: ...12V 10A Buck Converter with Output Derived Boost Voltage SENSE ITH RUN VFB GND VIN BOOST TG SW LTC1624 CIN1 CIN2 1000 F 35V 2 VIN 13V TO 28V D1 CB 0 1 F C5 3 3 F 50V C4 0 1 F 8 7 6 5 1 2 3 4 RSENSE2...

Page 25: ...MOTOROLA MBR2535CT L1 MAGNETICS CORE 55930AZ WINDING 8T 14BIF M1 INTERNATIONAL RECTIFIER IRL 3803 RSENSE IRC OAR 3 0 005 5 BOTH D1 AND Q1 MOUNTED ON THERMALLOY MODEL 6399 HEAT SINK SENSE ITH RUN VFB...

Page 26: ...RRENT ADJ R2 35 7k RC 10k CC 330pF M1 COUT 100 F 16V 2 L1 27 H R4 0 025 VOUT 12V 3A 1624 F21 CIN1 CIN2 KEMET T495X226M035AS L1 SUMIDA CDRH127 270 RSENSE IRC LR2010 01 R033 F R4 IRC LR2010 01 R025 F M1...

Page 27: ...2 0 014 0 019 0 355 0 483 0 004 0 010 0 101 0 254 0 050 1 270 TYP DIMENSION DOES NOT INCLUDE MOLD FLASH MOLD FLASH SHALL NOT EXCEED 0 006 0 152mm PER SIDE DIMENSION DOES NOT INCLUDE INTERLEAD FLASH IN...

Page 28: ...LT 1375 LT1376 1 5A 500kHz Step Down Switching Regulators High Frequency LTC1433 LTC1434 Monolithic 0 45A Low Noise Current Mode Step Down Switching Regulators 16 and 20 Pin Narrow SSOP LTC1435 High...

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