Lincoln QUICKLUB 203 User Manual Download

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Subject to modifications

User Manual

Operating Instructions

2.1EN-38016-C09

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Quicklub

Pump Model 203 with power supply for 110-240 VAC

without and with printed circuit board V10-V13 / V20-V23

T-P20 315L-000 d08

Summary of Contents for QUICKLUB 203

Page 1: ...atingInstructions 2 1EN 38016 C09 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 Quicklub Pump Model 203 with power supply for 110 240 VAC without and with printed circuit board V10 V13 V20 V23 T P20315L 000d08 ...

Page 2: ...N 38016 C09 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Subject to modifications without prior notifycation 2009 by LINCOLN GmbH Postfach 1263 D 69183 Walldorf Phone 49 6227 33 0 Fax 49 6227 33 259 E Mail lincoln lincolnindustrial de ...

Page 3: ...cuit boards 14 Mode of Operation 14 Pause time 15 Lubricating time 15 Time storage 15 Time Setting 16 Factory setting 16 Pause time setting 17 Lubricating time setting 17 Operational Test To Trigger an Additional Lubrication Cycle 18 Fault indication 18 To remedy a fault 18 Repair 18 Jumper position combinations survey 19 Maintenance Repair and Tests Maintenance 20 Pump filling 20 Repair Pump 21 R...

Page 4: ... sequence of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended use see next chapter Safety Instructions and its design shall neither be modified nor transformed 2 The pump system shall be operated only if it is in a proper functioning condition and if i...

Page 5: ...re ignored or resulting from an incorrect installation of the 203 pumps no claims or legal actions may be taken against Lincoln GmbH Appropriate Use Use the 203 pumps only for dispensing lubricants in cen tralized lubrication systems The pump is designed for in termittent operation Safety Instructions Regulations for Prevention of Accidents To prevent accidents observe all city state and federal s...

Page 6: ...ON If the protective conductor terminal is not connected or interrupted dangerous touch voltages may occur on the equipment Protective measures to be applied for appropriate operation with bayonet plugs Functional extra low voltage with safe isolation Protective Extra Low Voltage PELV Standards EN60204 Part1 1992 IEC 204 1 1992 modified DIN VDE 0100 Part 410 IEC 364 4 41 1992 Disposal Dispose of u...

Page 7: ...ic lubrication of the connected lubrication points is designed for the delivery of greases up to NLGI 2 at temperatures from 25 C to 70 C or of mineral oils of at least 40 mm s cST can be used at low temperatures down to 40 C depending on the used grease During the lubricating time the pump dispenses lubricant to the connected lubrication points via one or several metering de vices T P2038L 011a08...

Page 8: ...cant from the reservoir fig 2 2 piston 2 dispenses the lubricant to the connected lubri cation points via the metering device fig 2 3 The following designs are available Piston diameter K5 5 mm Lubricant output approx 2 cm min Piston diameter K6 standard 6 mm Lubricant output approx 2 8 cm min Piston diameter S7 1 K7 7 mm Lubricant output approx 4 cm min Piston diameter B7 7 mm Lubricant output ap...

Page 9: ... 2 Bypass 3 Pump piston 4 Return spring Check valve 1164b95 Fig 3 1 Hydraulic diagram of the pump 1 Reservoir with stirring paddle 2 Pump 3 Check valve spring loaded 4 Pressure relief valve R Return line P Pressure line The check valve closes the pressure line during suction stroke prevents the lubricant from flowing back to the housing or reservoir Arrangement of the pump elements 1163a95 Fig 3 2...

Page 10: ...tional view adjustable element 1 Adjusting spindle SW 16 width over flats 2 counternut SW 24 3 pump element body SW 27 4 gasket 5 pump cylinder 6 control piston 7 delivery piston Smax max adjusting measure of the adjusting spindle 6001a02 IMPORTANT Before adjusting the output volume exactly determine the maximum adjusting measure Smax Determine deviation for maximum adjusting measure Smax Loosen c...

Page 11: ...with a pressure relief valve The pressure relief valve is not contained in the scope of supply of the pump 203 The pressure relief valve limits the pressure build up in the system opens if the specific overpressure is reached is to be selected according to the requirements to the lubrication plant see different opening pressures 200 270 350 bar If lubricant is leaking at the pressure relief valve ...

Page 12: ...the round solenoid with the pivoting guiding plate automatically outwards in the direction of the reservoir wall When leaving the control cam the lubricant presses against the guiding plate and moves the solenoid inwards again B 6001a02 NOTE The switch parts of the low level control items 1 to 3 cannot be used with fluid greases Mode of Operation continuation Fig 8 2 Switching parts of the low lev...

Page 13: ... ing capacity refer to strictly resistive loads which cannot be always guaranteed in practice it is necessary to take the cor responding contact protection measures in the case of deviating loads Mode of Operation continuation for oil Float magnetic switch 1202a99 Fig 8 4 Connection diagram low level control for oil Operating mode Float magnetic switches are equipped with hermetically sealed reed ...

Page 14: ... including the foamed seal must be replaced 1 control printed circuit board input VDC 2 power supply board input VAC output VDC Mode of Operation 20002443b 1 PCB 2 Printed circuit board 236 13891 1 The printed circuit board automatically controls the se quence of the pause and lubricating times of the central lubrication pump The sequence of the pause and lubricating times is acti vated when the p...

Page 15: ...n switch the remaining pause time will continue lapsing from where it had been interrupted It will continue lapsing until the pause time set on the blue rotary switch see fig PCB 6 will be reached Pause time settings should be adapted to the operating cycles required for the respective application see chapter Pause time setting PCB 6 Lubricating time depends on the system s lubricant requirement i...

Page 16: ...cuit board PCB 5 Jumper position Preselection of the time ranges T PCBv 020d08 Factory Setting Pause time Lubricating time Control PCP Factory setting Rotary switch position Jumper position time range Factory setting Rotary switch position Jumper position time ra nge V10 6 h 6 H 1 15 6 min 3 min 2 30 V11 6 h 6 h 1 15 24 sec 3 S 8 120 V12 24 min 6 min 4 60 6 min 3 min 2 30 V13 24 min 6 min 4 60 24 ...

Page 17: ...ted Switch position 1 2 3 4 5 6 7 8 9 A B C D E F Minutes 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 Hours 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PCB 7 Rotary switch for lubricating time red T PCBv 020e08 Lubricating time setting The lubricating time can be set to 15 different settings by mans of the red rotary switch Depending on the position of the jumper see fig PCB 5 the necessary time interval i...

Page 18: ...ny time by triggering the illuminated pushbutton Printed Circuit Board V10 V13 V20 V23 continuation Repair see paragraph Control p c b Repair Maintenance Repair and Tests Fault indication The signal output takes place with the right side LED pos 3 1 and is implemented as follows 4 times flashing signal 3 times flashing signal System Rotary switch pos 2 or 4 LED right side pos 3 Fault Rotary switch...

Page 19: ...ons 2 1EN 38016 C09 JUMPER Position Combinations Survey Possibilities of preselection Range of pause time P Range of lubricating time I Jumper position 4 to 60 min 1 to 15 h 8 to 120 sec 2 to 30 min see fig PCB 5 V10 Standard X X 6290b04 V11 X X 6291b04 V12 X X 6292b04 Conbination no V13 X X 6293b04 Printed Circuit Board V10 V13 V20 V23 continuation ...

Page 20: ...7b04 A Vent bore Fill the reservoir up to the Max mark via the filling nipple see fig 9 1 via the filling fitting for cartridges see fig 9 2 if any or via the upper filling opening It is possible to use greases up to penetration class NLGI 2 or mineral oils of at least 40 mm s cST 6001a02 IMPORTANT When filling the reservoir vent bore A fig 9 1 must not be closed in order not to impede the proper ...

Page 21: ...re parts for repair on the pumps The pump should be returned to the factory for warranty work or major repairs Defective printed circuit boards should be suitably packed and returned to the factory Maintenance Repair and Tests continuation Printed Circuit Boards 6001a02 IMPORTANT Whenever the pump housing has been opened e g for replacing of the p c b the housing cover including the foamed seal mu...

Page 22: ...ation para graph Low or High level Control Make sure of the connection and the type of construction of your QLS 401 type of connection VDC VAC low level indication type of connection plug monitoring of metering device via external or internal cycle switch Connect the electrical wires according to the following electrical connecting diagrams see chapter Technical Data Maintenance Repair and Tests c...

Page 23: ...ove mentioned range causing the motor to stall The motor is designed in such a way that it can stall for about 30 minutes without being damaged Trigger an additional operating cycle 2nd option Connect the manual pump of the pressure and checking set 604 36879 1 to the pressure relief valve and check the opening pressure by means of the manual pump The pressure relief valve should open at a pressur...

Page 24: ...low level is indicated by the flashing light of the signal lamp in the case of pumps without printed circuit board see fig 8 1 8 2 Reservoir empty Fill up the reservoir with clean grease Let the pump run see fig PCB 8 until lubricant shows at all lube points 6001a02 NOTE Depending on the ambient temperature and or sort of lubricant it may take 10 minutes of operation before the pump elements reach...

Page 25: ...ure 350 bar Connection thread G suitable for tube DIA 6 mm 2 suitable for chisel paste contact the manufacturer of the lubrication system 3 suitable for lubricants containing silicone Pump element KR with adjustable lubricant output Piston diameter 7 mm Lubricant output4 0 04 to 0 18 cm stroke 0 7 to 3 cm min max operating pressure 350 bar Connection thread G suitable for tube DIA 6 mm suitable fo...

Page 26: ...f used in residential zones it may possibly lead to disturbances CONTROL P C B Rated voltage 24 VDC Operating voltage 9 to 30 V Residual ripple in relation Operating voltage 5 acc to DIN 41755 Output motor Transistor 7A short circuit proof Reverse polarity protection operating voltage inputs protected against reverse polarity Temperature range 25 C to 70 C Output Malfunction Readiness for service ...

Page 27: ...i with low level indication with control unit Type of connection 1A1 square type plug DIN 43650 3 pole X1 T PCBmw 050m09 Connecting diagram Quicklub P203 VAC with control unit without low level indication Connection X1 square type plug left 1A1 3 3 pole Connection X3 square type plug right 2A1 3 2 pole B Pump housing F1 Fuse 2A to be provided by owner M Electric motor M 12 24 VDC M 0 VDC L1 N Powe...

Page 28: ...rication G Fuse 10 A H External illuminated pushbutton M Electric motor N Level control O external signal lamp in case of low level indication T PCBvb7 050e08 Connection X1 Bayonet plug DIN 72585 1 7 6 pole left 2A7 16 Connection X2 Square type plug DIN 43650 3 3 pole left 1A1 1A1 Socket without cable for power supply 110 240 VAC 10 50 60 Hz 5 2A7 16 Socket to connect the illuminated pushbutton fo...

Page 29: ...tional lubrication G Fuse 10 A H External illuminated pushbutton M Electric motor N Level control O external signal lamp in case of low level indication T PCBvb7 050d08 Connection X1 Bayonet plug DIN 72585 1 7 6 pole left 2A7 16 Connection X2 Square type plug DIN 43650 3 3 pole left 1A1 1A1 Socket without cable for power supply 110 240 VAC 10 50 60 Hz 5 2A7 16 Socket to connect the illuminated pus...

Page 30: ...Subject to modifications Page 30 of 32 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 User Manual OperatingInstructions 2 1EN 38016 C09 Note ...

Page 31: ...dessous Si dichiara che il prodotto da noi fornito Declaration by the manufacturer GR E P NL DK Δηλωση του κατασκευασ του συμφ με τις προδιαγρ αφες 2006 42 ΕΟΚ παρ ΙΙ Β Declaración del fabricante conforme con la Directiva CE sobre máquinas 2006 42 CEE Anexo II B Declaração do Fabricante segundo directiva CE 2006 42 CEE Anexo II B Verklaring van de fabrikant inzake de richtlijn betreffende machines...

Page 32: ...rs monitoring devices and accessories in stock and meet our exacting demands with their specialised knowledge about products installations and service W henever and wherever you need our experts from St Louis to Singapore Walldorf and worldwide Lincoln s first class systems dealers are at your service Find out where the nearest Lincoln distribution and service office to you is located America Linc...

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