Lincoln LMC 1 User Manual Download Page 10

Subject to modifications

User Manual

LMC 1

9.3EN-98001-A07

Page 10 of 36

LINCOLN GmbH • Postfach 1263 • D-69183 Walldorf • Tel +49 (6227) 33-0 • Fax +49 (6227) 33-259

Troubleshooting

 

 

ERROR CODE

 

CAUSE

 

REMEDY

 

E-OL

 

‚

 

Signal error from actuator

 

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  Check the output connection and correct if applicable.

 

Â

  Repair the short-circuit if applicable.

 

Â

  Check the functioning of the actuator and replace if applicable.

 

E-IN

 

‚

 

Signal error from sensor

 

Â

  Check the sensor connection and correct if applicable.

 

Â

  Repair the short-circuit if applicable.

 

E-MS

 

‚

 

OFF through motor protecting 
switch

 

Â

  If applicable, prevent overload on motor.

 

Â

  Repair the short-circuit if applicable.

 

Â

  Replace incorrect / defective motor if applicable.

 

TYPE

 

‚

 

Incorrect lubricating program set

 

Â

  Carry out the correct DIP-switch setting to select the version (see 

table, page 11).

 

E-PD

 

‚

 

Pressure switch to monitor the 
pressure relief did not drop, 
counter pressure could still be 
applied

 

Â

  Check the pressure line system for counter pressure and manually 

bleed it if necessary.

 

Â

  Check the pressure switch for correct operation and replace if 

applicable.

 

Â

  Check the final-pressure monitor frame size and replace if 

applicable.

 

Â

  Check the pressure relief valve and replace if applicable.

 

 

‚

 

Set pause time is shorter than the 
lubricating time

 

Â

  Increase the pause time.

 

‚

 

As the pause time is also restarted at the start of the lubricating 
time, the following setting value applies:     Pause time > 
Lubricating time

 

E-D

 

‚

 

Signal error from metering device

 

Â

  Check the pressure line system for blockage and repair it if 

necessary.

 

Â

  Replace the piston detector or proximity switch on the metering 

device and replace if applicable.

 

E-OP

 

‚

 

Pressure at the pressure switch of 
the pump is too high

 

Â

  Check the pressure line system for blockage and repair it.

 

E-CD

 

‚

 

Wrong moving direction of 
conveyor chain

 

Â

  Swivel COBRA back into the operating position.

 

Â

  Correct moving direction of the conveyor chain.

 

E-FC

 

‚

 Stroke 

monitor 

reports: 

Valve stroke not carried out

 

Â

  Check the pressure line system and valve.

 

Â

  Remove blockage or replace the valve.

 

T-OUT

 

‚

 Monitoring 

time 

exceeded

 

Â

  Check for cause in the pressure line system (e.g. pipe fracture) 

and repair as necessary.

 

Â

  Check signal line for interruption and replace the connection if 

necessary.

 

Â

  If applicable, adapt the monitoring time if the pressure line system 

is free from defects.

 

E-FL 

‚

 

Filling time monitoring exceeded 

Â

  Check filler pump and filling system. 

E-C 

‚

 

COBRA misaligned mechanically 
from operating position 

Â

 Realign COBRA. 

E-AP 

‚

 

Supply air pressure too low 

Â

  Check compressed air supply. 

Â

  Readjust pressure regulator if necessary. 

 

Summary of Contents for LMC 1

Page 1: ...Subject to modifications User Manual LMC 1 9 3EN 98001 A07 LINCOLN GmbH Postfach 1263 D 69183 Walldorf Tel 49 6227 33 0 Fax 49 6227 33 259 LMC 1 Lincoln Multi Controller 1 6603m07...

Page 2: ...0 Fax 49 6227 33 259 All rights reserved Any duplication of this User Manual in its entirety or in part by whatever means is prohibited without the prior consent in writing of Lincoln GmbH Subject to...

Page 3: ...tion of accidents 5 Operation maintenance and repair 5 Disposal 5 Description Application 6 MENU Reference list 7 Installation Connection 8 Mounting channels for fastening 36 Page Technical data 9 Rep...

Page 4: ...of contents Procedural instruction User s Responsibility To ensure the safe operation of the unit the user is responsi ble for the following 1 The pump system shall be operated only for the in tended...

Page 5: ...es Even during a standstill the motor or valve may be applied with voltage Accident prevention rules Comply with the rules applicable in the country of use Do not operate using non authorized spare pa...

Page 6: ...bility of freely programmable controllers with the cost effectiveness of pre programmed control p c b s Functionality and menu display in the LMC 1 are set to specifically matching parameters dependin...

Page 7: ...meter RUN Acknowledgement of the modifications carried out return to the operating mode ENTER MENU Centro Matic systems ENTER 2 min t MO Monitoring time 1 min to 99 min and 59 sec 1 second ENTER 10 mi...

Page 8: ...pply 24 VDC 10 A or 230 VAC 3 A 8 Program interface RJ 45 6607m07 Fig 4 Housing Route the LMC 1 connection cables through the cable glands item 9 and 10 on the bottom of the housing Possible tensile f...

Page 9: ...es Power failure backup time 15 ms at 230 VAC Protection class IP 54 AC input Input voltage 230 VAC 10 50 60 Hz 5 Fast fuse 4 A 250 V internal DC input Input voltage 24 VDC 20 Slow fuse 10 A Safety DI...

Page 10: ...replace if applicable Set pause time is shorter than the lubricating time Increase the pause time As the pause time is also restarted at the start of the lubricating time the following setting value...

Page 11: ...U with monitored metering device 1 2 SU without monitored metering device 2 3 SU with monitored metering device 2 4 3ZWV without monitored metering device 3 6663c06 0 1 0 0 Two line 5 3ZWV with monito...

Page 12: ...6227 33 259 c rn Number of lubricating cycles 0001 c PS Number of pause cycles ENTER ENTER ENTER 0001 ENTER RUN Operating mode Configuration mode Operating mode To set parameters back or acknowledge...

Page 13: ...g Variable Cycle dependent lubrication Number of chain pause cycles Number of chain links Connection 6617b06 Fig 6 Signal input connection A External contact 1 B Chain sensor C Low level signal D High...

Page 14: ...Set the DIP switches see view Fig 2 page 6 as shown in Fig 8 1 1 1 0 SW1 ON SW2 ON SW3 ON SW4 OFF Select from the following versions to set the parameter defaults in your PMA lubrication system no st...

Page 15: ...ycles Count value 1 lubricating cycle Conclude the selection with the ENTER key Continue with the c PS menu item Menu item c PS Number of pause cycles The number of pause cycles sets the number of non...

Page 16: ...cktour t MO Monitoring time 02 00 min sec t PS Pause time ENTER ENTER t rn Lubricating time ENTER ENTER 00 10 h min 02 00 Min Sek ENTER ENTER RUN Operating mode Configuration mode Operating mode 0001...

Page 17: ...ime or cycle dependent lubrication Monitoring time Fixed Filling time monitoring 15 min Connection 6611b06 Fig 12 Signal input connection A External contact 1 B Metering device sensor C Low level sign...

Page 18: ...ON SW4 OFF Select from the following versions to set the parameter defaults in your progressive system no metering device and no cycle counter 0 with one metering device and no cycle counter 1 with on...

Page 19: ...e pause time is also restarted at the start of the lubricating time the following setting value applies Pause time Lubricating time If the ratio is reversed the fault indication E PD appears in the LM...

Page 20: ...rf Tel 49 6227 33 0 Fax 49 6227 33 259 t MO Pump runtime monitoring 12 00 min sec t PS Pause time ENTER ENTER ENTER 00 10 h min ENTER RUN Operating mode Configuration mode Operating mode To set parame...

Page 21: ...time Fixed Filling time monitoring 15 min Connection 6615b06 Fig 18 Signal input connection A External contact 1 B Metering device sensor C Low level signal D High level signal E Pressure switch pump...

Page 22: ...parameter defaults in your two line plant electronic change over without metering device monitoring 0 electronic change over with metering device monitoring 1 pressure controlled change over without m...

Page 23: ...ll pulse Press the UP or DOWN key to configure the monitoring time Section 1 sec to 99 min and 59 sec Count value 1 sec Conclude the selection with the ENTER key Continue with the t PS menu item 6001a...

Page 24: ...33 0 Fax 49 6227 33 259 Centro Matic systems Quicktour t MO Monitoring time 02 00 min sec t PS Pause time ENTER ENTER ENTER RUN Operating mode Configuration mode Operating mode To set parameters back...

Page 25: ...ic systems Variable Pause time Monitoring time Switch off delay time Connection 6614b06 Fig 24 Signal input connection A External contact 1 B Pressure switch 1 C Low level signal D High level signal E...

Page 26: ...he DIP switches see view Fig 2 page 6 as shown in Fig 26 1 1 1 0 SW1 ON SW2 ON SW3 ON SW4 OFF Select from the following versions to set the parameter defaults in your Centro Matic system with one pres...

Page 27: ...he pause time determines the time interval that must expire between two lubrication sequences Press the UP or DOWN key to configure the pause time Section 1 min to 99 h and 59 min Count value 1 min Co...

Page 28: ...leaning time 10 sec c PS Number of pause cycles ENTER ENTER ENTER 0001 ENTER RUN Operating mode Configuration mode Operating mode To set parameters back or acknowledge settings continue in operating m...

Page 29: ...ble Nipple cleaning time Cycle dependent lubrication Number of pause cycles Number of chain links Fixed Filling time monitoring 1 min Connection 6618b06 Fig 30 Signal input connection A External conta...

Page 30: ...beginning 6001a02 NOTE As soon as you press the UP key pos a Fig 32 outside of the configuration mode the actual rest of the expired pause cycle is shown in the display Parameter default 6001a02 NOTE...

Page 31: ...Press the UP or DOWN key to configure the number of lubricating cycles Section 1 to 9999 lubricating cycles Count value 1 lubricating cycle Conclude the selection with the ENTER key Continue with the...

Page 32: ...use time ENTER ENTER t rn Lubricating time ENTER ENTER 00 10 h min 02 00 min sec ENTER ENTER RUN Operating mode Configuration mode Operating mode 0001 ENTER ENTER To set parameters back or acknowledge...

Page 33: ...or cycle dependent lubrication Monitoring time Re spraying time Fixed Filling time monitoring 15 min Connection 6616b06 Fig 35 Signal input connection A External contact 1 B Metering device sensor C...

Page 34: ...e parameter defaults in your spray lubrication system no metering device no cycle counter clock pulsed 0 with metering device no cycle counter clock pulsed 1 with metering device and cycle counter clo...

Page 35: ...determines how long a lubrication sequence takes to provide all the lubrication points in the spray lubrication system with sufficient lubricant Press the UP or DOWN key to configure the lubrication t...

Page 36: ...9 Lincoln GmbH Heinrich Hertz Stra e 2 8 69190 Walldorf Germany Tel 49 6227 33 0 Fax 49 6227 33 259 Lincoln Industrial Corporation 51 Changi Business Park Central 2 09 06 The Signature Singapore 48606...

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