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Page Number - 11

FlowMaster™ Rotary Driven Electric Pump

Maintenance and Repair

Form 402753

23. Remove spiral retaining ring (item 59) from housing tube.

24. Remove shovel plug (Item 58) and spacer (Item 56b) from
housing tube.

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Summary of Contents for FlowMaster 85598

Page 1: ...Page 326 C8 Section Form 402753 SEPT 2008 FlowMaster Rotary Driven Electric Pump 120 230 VAC Models 85598 400 and 85599 120 Series A Foreign Patent Pending U S Patent No 6 102 676...

Page 2: ...aken in during the previous stroke is transferred through this pump Contact the factory authorized warranty and service center nearest you for repair or adjus ents other than mainte QDQFH VSHFL HG LQ...

Page 3: ...ly on the drum cover so that it cannot move or vibrate during operation 2 Connect material supply line to the pump outlet Install Safety Unloader Valve such as 272722 Item A Illuatraion 4 Page 4 to th...

Page 4: ...lubricant Monitor the VXSSO OXEULFDQW OHYHO DQG UH OO ZKHQ QHFHVVDU Maintenance and Repair 7R UHGXFH WKH ULVN RI DQ LQMXU IURP LQMHFWLRQ VSODVKLQJ XLG or moving parts relieve hydraulic and outlet pres...

Page 5: ...Page Number 5 FlowMaster Rotary Driven Electric Pump Form 402753 Illustration 5...

Page 6: ...inlet 25 27 faulty discharge Replace faulty components check 18 19 or damaged o rings 26 Weepage from housing cover 30 Cup seal 15 or O Ring 13b wore out Check the seals and replace if necessary Pump...

Page 7: ...rench 5 16 Allen wrench 3 8 Allen wrench 1 4 drive socket 1 4 socket 5 16 socket Flat blade screwdriver 10 wide and 025 thick Pick to remove seals and spiral retaining rings Small snap ring pliers Spe...

Page 8: ...mbly Torque to 20 25 Ft Lbs 27 1 33 9 Nm 1a Remove AC mtoro Item 50 and gearbox assembly Items 43 48 2 Remove motor mounting screws Item 51 Reassembly torque to 100 110 in lbs 11 3 12 4 Nm 3 Remove ge...

Page 9: ...endations replace screw gaskets item 29 11 Remove housing cover item 30 and Gasket Item 31 Reassembly recommendation replace gasket 12 Remove bearing cover screws Item 66 with lockwashers Item 65 Reas...

Page 10: ...shown with a stack of washers or other spacer of the proper thickness 19 Drive out the pump shaft Item 37 using nylon rod included in special tool kit 276275 20 Pump shaft will drop inside the support...

Page 11: ...mber 11 FlowMaster Rotary Driven Electric Pump Maintenance and Repair Form 402753 23 Remove spiral retaining ring item 59 from housing tube 24 Remove shovel plug Item 58 and spacer Item 56b from housi...

Page 12: ...y loose then torque housing tube Item 56a to pump housing Item 73 to 20 25 Ft Lbs 26 Pull pump element free of housing 27 Remove housing tube Item 56a Reassembly Torque 20 to 25 Ft Lbs 27 1 33 9 Nm 28...

Page 13: ...t pin bushing Item 12 31 Remove wrist pin bushing screws Item 11 Reassembly torque 100 110 in lbs 11 3 12 4 Nm Reassembly recom mendations use Loctite 242 or equivalent on screw threads 36 Loosen wris...

Page 14: ...Use Loctite 242 or equivalent on plunger tube threads 41 View of bushing assembly Items 10 through 10d removed 42 View of wrist pin anchor Item 13a showing upper cup seal Item 15 and nylon back up was...

Page 15: ...rque 100 110 in lbs 11 3 12 4 Nm 47 Remove plunger tube Item 10 Ressembly recommenda tions replace o ring item 9 use Loctite 242 or equivalent on plunger tube threads 48 Remove O ring Item 9 49 View o...

Page 16: ...ed parts removed Reassembly recommendations replace O ring seal Item 26 Apply Loctite 242 or equivalent to check seat housing threads 56 Remove ball cage Item 24 check ball Item 25 and O ring seal Ite...

Page 17: ...rientation Remove pump bushing 19a from pump plunger 19 58 To remove lower plunger using special tool provided in kit 276275 59 With the tool in place insert the pin from tool kit 276275 through the t...

Page 18: ...O ance weights Item 2 66 Remove inner and outer retaining ring Item 5 and Item 3 from both sides 67 Place assembly on 2 schedule 40 pipe 68 Drive crank eccentric Item 6 out of ball bearing Item 7 5HPR...

Page 19: ...nut Item 32 71 Remove O ring seal Item 34 and backup washer Item 35 from outlet nut Item 32 Note the position of the backup washer in photo 72 Reassembly recommendations To install the O ring Item 34...

Page 20: ...Page Number 20 FlowMaster Rotary Driven Electric Pump Maintenance and Repair Form 402753 50 49 48 47 46 45 44 43 51a 51...

Page 21: ...FlowMaster Rotary Driven Electric Pump Maintenance and Repair Form 402753 30b 30c 28 29 31 30a 67 66 65 64 63 62 61 60 37 38 39 40 41 52 53 54 55 35 34 33 32 56a 37a 36 57 56b 58 59 43 51 Previous Pa...

Page 22: ...Page Number 22 FlowMaster Rotary Driven Electric Pump Maintenance and Repair Form 402753 1 2 3 5 6 4 7 5 3 1 2 8 9 10a 10b 10c 10d 11 12 13a 14 15 16 20 24 25 27 21 19 26 17 18 13b 10 19a...

Page 23: ...Wrist Pin Anchor 274992 48 4 Screw 272574 13b 1 O ring 49 1 Motor Coupler 272709 14 1 Backup Washer 50 1 Motor 272702 15 1 Cup Seal 51 4 Screw 272568 Polyurethane 51A 3 Lock Washer 272569 16 1 Plunger...

Page 24: ...it 1 to 8 24 25 27 32 36 to 52 58 to 67 No kit parts identical for Series A and Series B 9 10 10a 10b 10c 10d 14 15 275186 Upper Bushing Plunger Kit 17 18 19 19a 21 and 26 275187 Lower Bushing Plunger...

Page 25: ...ww lincolnindustrial com Europe Africa Middle East Lincoln GmbH Heinrich Hertz Str 2 8 69190 Walldorf Germany Phone Fax 49 6227 33 0 259 www lincolnindustrial de Repair Kit Selection Chart Repair Seri...

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