Lincoln Centro-Matic P653S Manual Download | Manualshive

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Page Number - 42

Form 404372

Electric Operated Centro-Matic Pump P653S

Pump with Follower

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© Indicates change

69

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Summary of Contents for Centro-Matic P653S

Page 1: ...Page Section C8 321C Form 404372 MAR 2012 Electric Operated Centro Matic Pump P653S 24 VDC or 120 230 VAC 50 60Hz With Follower Without Follower...

Page 2: ...cription of Operation 9 Pump Element Operation 10 Pump with Internal Pressure Switch 11 Pump with Internal and External Pressure Switch 11 Pump with Internal Pressure Transducer 12 PumpwithInternaland...

Page 3: ...safe operation of the unit the user is responsible for the following 1 The pump system shall be operated only for the intended use see next chapter Safety Instructions and its design shall neither be...

Page 4: ...tion time see chap ter Technical Data Regulations for Prevention of Accidents To prevent accidents observe all city state and federal safety regulation of the country in which the product will be used...

Page 5: ...do not exceed the max filling mark CAUTION Do not use the pump in potentially explo sive applications Installation Any safety equipment already installed on the vehicle should not be modified or made...

Page 6: ...d monitor lubrication cycle choice of internal pressure switch or internal pressure transducer internal vent valve three pumping elements connected together external pressure relief valve reservoir lo...

Page 7: ...tors 33 ft 10 m cord 4 conductors with bayonet plugs for external pressure switch or transducer 2A AC 33 ft 10 m cord 7 conductors 4 pole square plug 2A1 AC 7 poles bayonet plug 4 pole square plug 3A...

Page 8: ...d o Pressure switch AS01 Industrial AC S o o o x x x AS02 o o x x x x AS03 o o o o x x AS04 o o x o x x AS05 Mobile DC M x o o x x x AS06 x o x x x x AS07 x o o o x x AS08 x o x o x x Pressure transdu...

Page 9: ...ressure switch is not adjustable and preset to 3 500 psig 240 bar Pressure transducer is adjustable Factory setting is 3 500 psig 240 bar Pressure setting of the pressure trans ducer can be adjusted f...

Page 10: ...uum to prime the pump with lubri cant from the reservoir Check valve 4 is closed to isolate the supply lines of the system Eccentric 1 is pushing the plunger 2 in opposite direction to pump lubricant...

Page 11: ...through three holding periods H1 H2 and H3 Holding Time H1 Internal pressure switch must stay closed for 15 consecu tive seconds before going to H2 If the internal pressure switch opens during the 15...

Page 12: ...to 317 bar using the key pad on the controller The adjustment is in 100 psig 6 9 bar incre ments The internal pressure transducer is set to open at 900 psig 62 bar below the point where it closed at T...

Page 13: ...mps with Follower Disconnect the low level square type bayonet plug 8 Fig 1 and unscrew the top lid 1 0 Fig 1 of the reservoir Remove lid and spring from the pump Start filling the pump As soon as the...

Page 14: ...tirring paddle B Fig 15 is completely submerged into grease and grease resistance to paddle rotation guides the bracket with round magnet 1 inward to orbit A Control Cam 3 Fig 15 guides the pivot brac...

Page 15: ...ow lights up Fig 19 During the lubricating time of the pump a circulating illuminated segment appears in the display window of the membrane key pad Fig 20 If the power supply is interrupted during the...

Page 16: ...ld pressure at the pump Fig 22 Display of Holding Time Display is indicating holding times when pump reaches preset pressure Keypad and Display E1 fault is a failure to build pressure at the pump If e...

Page 17: ...ternal pressure switch to open during the 10 seconds that the pump motor reverses to locate the vent position Failure of the internal pressure transducer to drop 900 psi below the P7 parameter P7 minu...

Page 18: ...y s contact will close on a low level fault F2 fault relay s contact will close on a pressure fault Both of these contacts can be used for remote signaling SP Option to have the pump start with a paus...

Page 19: ...e button acknowledging By acknowledging the fault signal the flashing E1 E2 E3 E4 or LL changes into permanent light Messages which have been acknowledged but have not yet been remedied will flash aga...

Page 20: ...s are made in one direction 0 1 2 3 59 hours Button pressed once increase by 1 hour Button pressed continuously quick sequence Example 12 hours P2 Setting minutes Press button so that P2 appears in th...

Page 21: ...ondition the alarm contact will open P5 Two options for signaling a fault condition with alarm relays F1 and F2 Press button so that P5 appears in the display o1 Option 1 P4 is set to the default of N...

Page 22: ...ed on it will start with the lu bricating time SO Start Operation After the first lubricating time the preset pause time will be valid Step 6 Step 7 Completing the programming Press button P is displa...

Page 23: ...3500 psi This setting is adjustable from 1400 psi to 4600 psi in 100 psi increments IMPORTANT The P8 programming parameter will only appear if you have a pump that has an external pressure transducer...

Page 24: ...values Press this key additional lubrication to complete the pro gramming and to save the entered parameters NOTE If the button additional lubrication is not pressed within 30 seconds the changed par...

Page 25: ...occurs every two seconds Example of the pump set to lubricate each 12 hours 30 minutes and remaining pause time rP is 5 hours 10 minutes after one sec 12 hours after one sec 30 minutes Pause Time Revi...

Page 26: ...the Pump Parameters Operating Mode after one sec after one sec after one sec after one sec after one sec after one sec Will only appear if pump has an internal and external pressure transducer Setting...

Page 27: ...mber of outlets see instructions 1 Lubricant up to NLGI grade 2 1 Output 1 5 in3 min 2 24 6 cm3 min Reservoir sizes L 4 8 15 and 20 Lubricant line connection size G Pump elements K7 Piston diameter 7...

Page 28: ...Page Number 28 Form 404372 Electric Operated Centro Matic Pump P653S CONNECTIONS FOR 24 VDC 653 PUMP...

Page 29: ...Electric Operated Centro Matic Pump P653S Must connect red and black wires together if no machine switch is used You can also use a special 7 conductor bayonet plug P N 664 34550 1 CONNECTIONS FOR 110...

Page 30: ...Page Number 30 Form 404372 Electric Operated Centro Matic Pump P653S JUMPER SETTINGS FOR 653 PUMP PCB...

Page 31: ...IEF 5 000 PSI 350 BAR EXTERNAL 8 HIGH PRESSURE SUPPLY LINE 9 INJECTORS SL V SL 1 OR SL 32 SL 33 and SL V XL INJECTORS 10 PRESSURE SWITCH P S OR PRESSURE TRANSDUCER P T EXTERNAL OPTIONAL A POWER SUPPLY...

Page 32: ...of grease This refers in particular to greases with more than 3 graphite Lincoln can test the grease and develop recommendations for specific applica tions IMPORTANT The manufacturer of the centraliz...

Page 33: ...mber 33 Form 404372 Electric Operated Centro Matic Pump P653S Lincoln List of Lubricants continued IMPORTANT Consult Lincoln or Lincoln Distributor Representative before using lubricants with solid ad...

Page 34: ...mber 34 Form 404372 Electric Operated Centro Matic Pump P653S Lincoln List of Lubricants continued IMPORTANT Consult Lincoln or Lincoln Distributor Representative before using lubricants with solid ad...

Page 35: ...e Number 35 Form 404372 Electric Operated Centro Matic Pump P653S Fig 45 Dimensions P653S 4 liter reservoir Reservoir with follower plates A1 509mm 20 in Reservoir with stirring paddle A2 467 mm 18 4...

Page 36: ...ge Number 36 Form 404372 Electric Operated Centro Matic Pump P653S Fig 46 Dimensions P653S 8 liter reservoir Reservoir with follower plates B1 557mm 22 in Reservoir with stirring paddle B2 515 mm 20 i...

Page 37: ...ge Number 37 Form 404372 Electric Operated Centro Matic Pump P653S Fig 47 Dimensions P653S 15 liter reservoir Reservoir with follower plates C1 800mm 31 in Reservoir with stirring paddle C2 758 mm 30...

Page 38: ...Page Number 38 Form 404372 Electric Operated Centro Matic Pump P653S...

Page 39: ...ng air pockets The reservoir has a vent hole 11 Fig 1 Fill grease to the maximum follower position until follower seal will slightly cross the vent hole If air is still trapped under the follower add...

Page 40: ...Page Number 40 Form 404372 Electric Operated Centro Matic Pump P653S...

Page 41: ...follower refill reservoir Pump without follower refill reservoir and push switch 3 Fig 17 to initiate manual lube cycle Push switch 2 Fig 17 to acknowledge the fault Initiate manual lube cycle Invest...

Page 42: ...Page Number 42 Form 404372 Electric Operated Centro Matic Pump P653S Pump with Follower Indicates change 69...

Page 43: ...Page Number 43 Form 404372 Electric Operated Centro Matic Pump P653S Pump with Follower...

Page 44: ...1 56 234 10825 3 EXTERNAL PRESSURE TRANSDUCER 1 25 NOT USED 1 57 664 34550 7 CABLE ASSY 10M 4 4 POLE 1 26 NOT USED 1 58 664 34550 6 CONNECTOR FOR EXTERNAL PRESSURE SWITCH TRANSDUCER 1 27 NOT USED 4 5...

Page 45: ...Page Number 45 Form 404372 Electric Operated Centro Matic Pump P653S or 55 PUMP WITHOUT FOLLOWER 68 69...

Page 46: ...Page Number 46 Form 404372 Electric Operated Centro Matic Pump P653S PUMP WITHOUT FOLLOWER...

Page 47: ...0X4 00 1 56 234 10825 3 EXTERNAL PRESSURE TRANSDUCER 1 23 219 10390 3 O RING 72NBR 195 00x3 00 1 57 664 34550 7 CABLE ASSY 10M 4 4 POLE SHIELDED 1 24 545 32906 1 ROCKER ARM ASS Y RELIEF UNIT 1 58 664...

Page 48: ...Page Number 48 Form 404372 Electric Operated Centro Matic Pump P653S...

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