
CONTROL CAbLE CONNECTIONS
General Guidelines
Genuine Lincoln control cables should be used at all times (except
where noted otherwise). Lincoln cables are specifically designed
for the communication and power needs of the FLEXTEC
®
650x.
Most are designed to be connected end to end for ease of
extension. Generally, it is recommended that the total length not
exceed 100 feet (30.5 m). The use of non-standard cables,
especially in lengths greater than 25 feet, can lead to commu-
nication problems (system shutdowns), poor motor acceleration
(poor arc starting), and low wire driving force (wire feeding
problems). Always use the shortest length of control cable
possible, and DO NOT coil excess cable.
Regarding cable placement, best results will be obtained when
control cables are routed separate from the weld cables. This
minimizes the possibility of interference between the high currents
flowing through the weld cables, and the low level signals in the
control cables.
PARALLELING
FLEXTEC
®
650x power sources may be paralleled for increased
output requirements. No kit is required for paralleling of
FLEXTEC
®
650x power sources. The FLEXTEC
®
650X can only be
paralleled for constant current processes (mode switch must be in
the SMAW position). Connect the power sources as shown, and
set the output control of each power source to one half of the
desired arc current. (See Figure A.3)
A-7
INSTALLATION
FLEXTEC
®
650x
PPO
OSSIITTIIVVEE
AATT W
WO
ORRKK PPIIEECCEE
PPO
OSSIITTIIVVEE
AATT W
WO
ORRKK PPIIEECCEE
PPO
OSSIITTIIVVEE
A A
NNEEG
GAATTIIVE
VE
W
W
PARALLELING DIAGRAM
VV
UU
IINNPPUUTT
TTEERRM
MIINNAL
AL
VV
W
W
IINNPPUUTT LLIINNES
ES
A A
NNEEG
GAATTIIVE
VE
TTO
O G
GRRO
OUN
UNDD
EELLEECCTTRRIICCAALL CCO
ODDEE
PE
PERR NNAATTIIO
ONNAALL
UU
G
GNNDD
NNEEG
GAATTIIVE
VE
TTO
O G
GRRO
OUN
UNDD
G
GNNDD
PPEERR NNAATTIIO
ONNAALL
EELLEECCTTRRIICCAALL CCO
ODDEE
BBLLO
OCCKK
FFlextec
lextec 66550x
0x
((M
MAACCHHIINNEE #1
#1))
FFlextec
lextec 66550x
0x
((M
MAACCHHIINNEE #2
#2))
IINNPPUUTT
TTEERRM
MIINNAL
AL
BBLLO
OCCKK
W
W
VV
UU
VV
W
W
IINNPPUUTT LLIINNES
ES
UU
FIGURE A.3