Lincoln Electric B18252-1 Operator'S Manual Download Page 8

 

 

Installation and Operator Instructions 

 

Read this entire section before installation or operation of the machine. 

 

Location and Environment 

This  machine  will  operate  in  harsh  environments.  However,  it  is  important  that  simple  preventative  measures  are 
followed to assure long life and reliable operation: 

 

  Do not place or operate this machine on a surface with an incline greater than 15° from horizontal.  

  Do not use this machine for pipe thawing. 

  This machine must be located where there is free circulation of clean air without restrictions for air movement to 

and from the air vents. Do not cover the machine with paper, cloth or rags when switched on.  

  Dirt and dust that can be drawn into the machine should be kept to a minimum. 

  This machine has a protection rating of IP23. Keep it dry when possible and do not place it on wet ground or in 

puddles. 

  Locate the machine away from radio controlled machinery. Normal operation may adversely affect the operation 

of  nearby  radio  controlled  machinery,  which  may  result  in  injury  or  equipment  damage.  Read  the  section  on 
electromagnetic compatibility in this manual. 

  Do not operate in areas with an ambient temperature greater than 40°C. 

 

Duty cycle and Overheating 

The duty cycle of a welding machine is the percentage of time in a 10 minute cycle at which the welder can operate the 
machine at rated welding current. Interpretation is shown below: 

 

Example: 60% duty cycle: 

 

Welding for 6 minutes. 

Break for 4 minutes. 

 

Excessive 

extension 

of 

the 

duty 

cycle 

will 

cause 

the 

thermal 

protection 

circuit 

to 

activate.  

 

 

Input Supply Connection 

 

Warning! Only a qualified electrician can connect the welding machine to the supply network. Installation 
had to be made in accordance with the appropriate National Electrical Code and local regulations. 

 

Check  the  input  voltage,  phase  and  frequency  supplied  to  this  machine  before  turning  it  on.  Verify  the  connection  of 
ground wires from the machine to the input source. The welding machine 

MAGPOWER 2100 i

 

must be connected to 

a correctly installed plug-in socket with an earth pin.

 

Input voltage is 1x230V, 50/60Hz. For more information about input supply refer to the technical specification section of 
this manual and to the rating plate of the machine. 

 

Make  sure  that  the  amount  of  mains  power  available  from  the  input  supply  is  adequate  for  normal  operation  of  the 
machine.  The  necessary  delayed  fuse  (or  circuit  breaker  with  "D"  characteristic)  and  cable  sizes  are  indicated  in  the 
technical specification section of this manual. 

 

Warning! The welding machine can be supplied from an engine driven generator of output power at least 
30%  larger  than  input  power  of  the  welding  machine.  Engine  driven  generator  must  have  voltage 
stabilizator. Otherwise, may cause a damage. See "Technical Specifications" chapter. 

 

Warning! When powering welder from a generator be sure to turn off welder first, before generator is shut 
down, in order to prevent damage to welder! 

Summary of Contents for B18252-1

Page 1: ...I 207 558 1 04 2015 REV01 MAGPOWER 2100 i OPERATORS MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ......

Page 3: ...GPOWER 2100 i conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 5 EN 60974 10 2007 01 05 2014 Pawe Lipi...

Page 4: ...achine rating plate Do not dispose of electrical equipment together with normal waste In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE and its implement...

Page 5: ...ety 4 Installation and Operator Instructions 6 Controls and Operational Features 15 Electromagnetic Compatibility EMC 19 Technical Specifications 20 Accessories 21 Spare Parts 22 Electrical Schematic...

Page 6: ...areas Do not weld on any tanks drums containers or material until the proper steps have been taken to insure that no flammable or toxic vapors will be present Never operate this equipment when flamma...

Page 7: ...p your hands body and clothing away from those parts during machine starting operating and servicing SAFETY MARK This equipment is suitable for supplying power for welding operations carried out in an...

Page 8: ...nterpretation is shown below Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit to activate Input Supply Co...

Page 9: ...20 21 Turn the input power OFF Open the side panel Unscrew the Locking Nut 19 and remove it from the spindle 21 Place the spool type S300 or BS300 20 on the Spindle 21 making certain the Spindle Brake...

Page 10: ...Turn the input power OFF Open the side panel Unscrew the Locking Nut 19 and remove it from the spindle 21 Place the adapter of spool type B300 26 on the spindle 21 Make certain that the spindle brake...

Page 11: ...4 on the adapter 31 Set one of the Readi Reel inside cage wires 30 on the slot 33 in the retaining spring tab 32 Warning Position the spool type Readi Reel so that it will rotate in a direction when f...

Page 12: ...h the selected wire size Screw fastening cap 38 Manually feed the wire from the wire reel the wire through the guide tubes over the roller and guide tube of Euro Socket into liner of gun Lock the pres...

Page 13: ...proper contact tip Depending on the welding process and the type of the gun install the nozzle GMAW process or protection cap FCAW SS process Uwaga Take precaution to keep eyes and hands away from the...

Page 14: ...s in the gun cable Determine the wire polarity for the wire to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 8 Depending o...

Page 15: ...can set functions The welding current HOT START ARC FORCE Maintenance Warning For any repair operations modifications or maintenances it is recommended to contact the nearest Technical Service Center...

Page 16: ...ch electrically live parts Warning Before the case of welding machine will be removed the welding machine had to be turned off and the power lead had to be disconnected from mains socket Warning Mains...

Page 17: ...g s Switch GMAW MIG MAG process Warning Can be used to FCAW SS process SMAW MMA process Warning When the machine is switched again on last welding process will be recalled Warning If the push button i...

Page 18: ...e 6 LED Indicator Power switch This LED lights up when the welding machine is ON and is ready to work 7 Thermal Overload Indicator It indicates that the machine is overloaded or that the cooling is no...

Page 19: ...t the welding polarity which will be given at the welding holder Warning Positive polarity is set at the factory Warning Before welding check the polarity for using electrodes and wires If the welding...

Page 20: ...18 Table 1 Positive polarity factory setting Table 2 Negative polarity...

Page 21: ...kers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additi...

Page 22: ...AW SS 49 Vdc 100 80 A 18 Vdc 20 180 A 23 Vdc SMAW 49 Vdc 100 80 A 23 2 Vdc 20 160 A 26 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS SMAW 20A 180 A 20A 180 A 20 160 A RECOMMENDED FUSE SIZES AND INPUT CABLE...

Page 23: ...M6x25mm ECu 0 9mm KP10440 10 Contact tip M6x25mm ECu 1 0mm KP10468 Dysza ochronna do procesu FCAW SS E H 200A 25 3M SMAW Electrode lead 3m GRD 200A 35 5M Work return lead masowy 5m KIT 200A 25 3M SMA...

Page 24: ...22 Spare Parts 1 3 2 3 9 7 4 5 26 25 17 16 15 19 18 21 20 24 22 23 30 34 32 33 31 11 12 13 14 27 35 40 36 10 6 8 28 29 33 37 38 39 41 47 41 41 42 43 44 45 46...

Page 25: ...82 005R 1 21 GUN HOLDER R 3019 211 1 08R 1 22 SWITCH 1115 270 019R 1 23 BLACK FRAME SHIELD 1115 299 073R 1 24 CONTROLS 9SS18425 1 2 25 P C BOARD Y031 1R 1 26 COVER R 1019 381 1 08R 1 27 REAR PANEL R 1...

Page 26: ...LETE 0744 000 249R 1 51 FEED PLATE 0744 000 271R 1 52 WASHER 0744 000 272R 1 53 ADAPTER 0744 000 250R 1 54 FIXING CAP 0744 000 251R 1 55 EURO SOCKET X3 R 8040 362 1R 1 56 OUTLET GUIDE R 2010 006 4R 1...

Page 27: ...62 1 2 263 X4 VALVE MOTOR 507 LED_MODE_MMA 7 Y031 1 PANEL BOARD 508 LED_MODE_MIG 8 515 SWITCH_MIG MMA 506 5V 15 6 502 3V3_A 501 GND_A 503 VOLT_POT 511 SPEED_POT 504 INDUCTANCE 4 516 LED ON OFF 512 LED...

Page 28: ...26 WEEE 1 3 2 3 8 7 4 5 25 24 17 16 15 18 20 19 23 21 22 29 31 32 30 11 12 13 26 35 36 10 6 27 28 32 9 14 37 42 48 42 42 43 44 45 46 47...

Page 29: ...X X HINGLE 30 31 32 X P C BOARDS 24 47 X WIRE REEL SPINDLE 13 X X BRACKET 2 4 X EURO SOCKET 14 X X EURO SLEEVE 17 X SOCKET 16 X X X BLACK FLAME SHIELD 22 X CONTROL 18 23 X BUTTON 19 X GAS SOLENOID 43...

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