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Lincoln Electric B18252-1, Operator'S Manual, Page: 2 / 32

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Summary of Contents for B18252-1

Page 1: ...I 207 558 1 04 2015 REV01 MAGPOWER 2100 i OPERATORS MANUAL ENGLISH Lincoln Electric Bester Sp z o o ul Jana III Sobieskiego 19A 58 263 Bielawa Poland www lincolnelectric eu...

Page 2: ......

Page 3: ...GPOWER 2100 i conforms to the following directives 2006 95 CEE 2004 108 CEE and has been designed in compliance with the following standards EN 60974 1 EN 60974 5 EN 60974 10 2007 01 05 2014 Pawe Lipi...

Page 4: ...achine rating plate Do not dispose of electrical equipment together with normal waste In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment WEEE and its implement...

Page 5: ...ety 4 Installation and Operator Instructions 6 Controls and Operational Features 15 Electromagnetic Compatibility EMC 19 Technical Specifications 20 Accessories 21 Spare Parts 22 Electrical Schematic...

Page 6: ...areas Do not weld on any tanks drums containers or material until the proper steps have been taken to insure that no flammable or toxic vapors will be present Never operate this equipment when flamma...

Page 7: ...p your hands body and clothing away from those parts during machine starting operating and servicing SAFETY MARK This equipment is suitable for supplying power for welding operations carried out in an...

Page 8: ...nterpretation is shown below Example 60 duty cycle Welding for 6 minutes Break for 4 minutes Excessive extension of the duty cycle will cause the thermal protection circuit to activate Input Supply Co...

Page 9: ...20 21 Turn the input power OFF Open the side panel Unscrew the Locking Nut 19 and remove it from the spindle 21 Place the spool type S300 or BS300 20 on the Spindle 21 making certain the Spindle Brake...

Page 10: ...Turn the input power OFF Open the side panel Unscrew the Locking Nut 19 and remove it from the spindle 21 Place the adapter of spool type B300 26 on the spindle 21 Make certain that the spindle brake...

Page 11: ...4 on the adapter 31 Set one of the Readi Reel inside cage wires 30 on the slot 33 in the retaining spring tab 32 Warning Position the spool type Readi Reel so that it will rotate in a direction when f...

Page 12: ...h the selected wire size Screw fastening cap 38 Manually feed the wire from the wire reel the wire through the guide tubes over the roller and guide tube of Euro Socket into liner of gun Lock the pres...

Page 13: ...proper contact tip Depending on the welding process and the type of the gun install the nozzle GMAW process or protection cap FCAW SS process Uwaga Take precaution to keep eyes and hands away from the...

Page 14: ...s in the gun cable Determine the wire polarity for the wire to be used Consult the wire data for this information Connect output the gas cooled gun to GMAW FCAW SS process to Euro Socket 8 Depending o...

Page 15: ...can set functions The welding current HOT START ARC FORCE Maintenance Warning For any repair operations modifications or maintenances it is recommended to contact the nearest Technical Service Center...

Page 16: ...ch electrically live parts Warning Before the case of welding machine will be removed the welding machine had to be turned off and the power lead had to be disconnected from mains socket Warning Mains...

Page 17: ...g s Switch GMAW MIG MAG process Warning Can be used to FCAW SS process SMAW MMA process Warning When the machine is switched again on last welding process will be recalled Warning If the push button i...

Page 18: ...e 6 LED Indicator Power switch This LED lights up when the welding machine is ON and is ready to work 7 Thermal Overload Indicator It indicates that the machine is overloaded or that the cooling is no...

Page 19: ...t the welding polarity which will be given at the welding holder Warning Positive polarity is set at the factory Warning Before welding check the polarity for using electrodes and wires If the welding...

Page 20: ...18 Table 1 Positive polarity factory setting Table 2 Negative polarity...

Page 21: ...kers and hearing aids Check the electromagnetic immunity for equipment operating in or near the work area The operator must be sure that all equipment in the area is compatible This may require additi...

Page 22: ...AW SS 49 Vdc 100 80 A 18 Vdc 20 180 A 23 Vdc SMAW 49 Vdc 100 80 A 23 2 Vdc 20 160 A 26 4 Vdc WELDING CURRENT RANGE GMAW FCAW SS SMAW 20A 180 A 20A 180 A 20 160 A RECOMMENDED FUSE SIZES AND INPUT CABLE...

Page 23: ...M6x25mm ECu 0 9mm KP10440 10 Contact tip M6x25mm ECu 1 0mm KP10468 Dysza ochronna do procesu FCAW SS E H 200A 25 3M SMAW Electrode lead 3m GRD 200A 35 5M Work return lead masowy 5m KIT 200A 25 3M SMA...

Page 24: ...22 Spare Parts 1 3 2 3 9 7 4 5 26 25 17 16 15 19 18 21 20 24 22 23 30 34 32 33 31 11 12 13 14 27 35 40 36 10 6 8 28 29 33 37 38 39 41 47 41 41 42 43 44 45 46...

Page 25: ...82 005R 1 21 GUN HOLDER R 3019 211 1 08R 1 22 SWITCH 1115 270 019R 1 23 BLACK FRAME SHIELD 1115 299 073R 1 24 CONTROLS 9SS18425 1 2 25 P C BOARD Y031 1R 1 26 COVER R 1019 381 1 08R 1 27 REAR PANEL R 1...

Page 26: ...LETE 0744 000 249R 1 51 FEED PLATE 0744 000 271R 1 52 WASHER 0744 000 272R 1 53 ADAPTER 0744 000 250R 1 54 FIXING CAP 0744 000 251R 1 55 EURO SOCKET X3 R 8040 362 1R 1 56 OUTLET GUIDE R 2010 006 4R 1...

Page 27: ...62 1 2 263 X4 VALVE MOTOR 507 LED_MODE_MMA 7 Y031 1 PANEL BOARD 508 LED_MODE_MIG 8 515 SWITCH_MIG MMA 506 5V 15 6 502 3V3_A 501 GND_A 503 VOLT_POT 511 SPEED_POT 504 INDUCTANCE 4 516 LED ON OFF 512 LED...

Page 28: ...26 WEEE 1 3 2 3 8 7 4 5 25 24 17 16 15 18 20 19 23 21 22 29 31 32 30 11 12 13 26 35 36 10 6 27 28 32 9 14 37 42 48 42 42 43 44 45 46 47...

Page 29: ...X X HINGLE 30 31 32 X P C BOARDS 24 47 X WIRE REEL SPINDLE 13 X X BRACKET 2 4 X EURO SOCKET 14 X X EURO SLEEVE 17 X SOCKET 16 X X X BLACK FLAME SHIELD 22 X CONTROL 18 23 X BUTTON 19 X GAS SOLENOID 43...

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