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Life Fitness Integrity SL, Service Manual

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Life Fitness Integrity SL Service Manual Download Page 24

2.

Unplug and remove headphone jack cable and USB cable from rear cover.
Non-Treadmill console shown

Item

Description

Qty

1

Front cover

1

2

Main board

1

3

Headphone jack cable

1

4

USB connector cable

1

5

Rear cover

1

Remove GEM3 NFC Board

1.

Unplug GEM3 NFC board by pressing center push lever and lifting both cable connectors.

2.

Remove GEM3 NFC board by prying off of front cover. It's secured with double side tape.

Item

Description

Qty

1

Front cover

1

2

GEM3 NFC board

1

3

Double sided tape

1

Install GEM3 NFC Board

1.

Install GEM3 NFC board to front cover. It's secured with double side tape.

Item

Description

Qty

1

Front cover

1

2

GEM3 NFC board

1

3

Double sided tape

1

2.

Plug both cable connectors into GEM3 NFC board.

Page 22 of 153

Summary of Contents for Integrity SL

Page 1: ...Integrity SL Service Manual REV July 15 2021...

Page 2: ......

Page 3: ...o 107 0062 Japan Telephone 81 0120 114 482 Fax 81 03 5770 5059 Service Email service lfj lifefitness com Sales Marketing Email sales lifefitnessjapan com Latin America and Caribbean Life Fitness LLC 1...

Page 4: ...cs Manager Configuration 71 Access Diagnostics 77 Error code list Error 20 80 Error 21 81 Error 25 82 Error 27 83 Error 31 84 Error 33 85 Error 34 86 Error 38 87 Error 39 88 Error 47 89 Error 49 90 Er...

Page 5: ...overed 152 Who Pays Transportation and Insurance For Service 152 What We Will Do To Correct Covered Defects 152 What is Not Covered 152 What You Must Do 152 How to Get Parts and Service 152 Exclusive...

Page 6: ...if it has been dropped damaged or even partially immersed in water Contact Customer Support Services Position the product so that the power cord plug to the wall is accessible to the user Make sure th...

Page 7: ...ndrails and place the feet on the side platforms Never walk or jog backwards on the treadmill Do not use this product in areas where aerosol spray products are being used or where oxygen is being admi...

Page 8: ...to chemicals including Acrylonitrile which is known to the State of California to cause cancer and birth defects or other reproductive harm For more information go to http www P65Warnings ca gov Do no...

Page 9: ...Configuration Press the SPEED UP DOWN arrow keys in the following sequence UP DOWN UP DOWN Press STOP 2 Scroll to Diagnostics and press ENTER 3 Navigate to Immobilize and press ENTER 4 Display IMMOBI...

Page 10: ...tion 1 Serial number decal Online References Detailed Schematics are available online in Parts Manuals https www lftechsupport com access technical documentation and part manuals for Life Fitness Hamm...

Page 11: ...weat from equipment PureGreen 24 and the Antibacterial Force formula of Gym Wipes are both disinfectants that are effective against MRSA and H1N1 PureGreen 24 is available in a spray which is convenie...

Page 12: ...leage and Product Time parameters are to compliment the Preventative Maintenance Schedule and Recommendations by inspection of the product and not to guarantee warranty responsibility related to repla...

Page 13: ...e processor that runs the workout logic drives LED displays reads keypads and services USB and wireless devices The other processor is a Kinetis K17 MCU that does the Life Pulse and Polar processing T...

Page 14: ...s 17 low side LED drive signals 5 VDC for high side of the LEDs and a Detect signal J13 Message Center Flat flex Contains 3 3 VDC 5 VDC power SPI port and 4 GPIO used with LCD to Message Center board...

Page 15: ...or development and future use Not populated J7 SWD pads For development and programming of Kinetis K17 processor Not used in console J9 K17 debug UART For development and debug of K17 processor Not po...

Page 16: ...er I2C port not used by Hill Profile board SPI port 10 high side LED drive signals two Board ID signals and Detect signal from Message Center board J10 Chassis Ground tab Troubleshooting tips Make sur...

Page 17: ...telemetry pulse signal to Main board Troubleshooting tips Make sure that the connectors are properly seated at the Main board and at the Polar board Make sure the cable is not pinched or severed try...

Page 18: ...FC Tag board Functions Connectors 1 P2 Additional I O Connector Contains 3 3 VDC power and I2C signals to the NFC Tag Board 2 NFC reader 3 GEM3 4 P1 Data Power and I O Connector Contains 3 3 VDC power...

Page 19: ...pp open to the console when the NFC Tag is read with the phone Functions Connectors P1 IO Connector Contains 3 3 VDC power and I2C signals from the GEM3 NFC Board Troubleshooting tips Make sure that t...

Page 20: ...und Troubleshooting tips No sound Plug headphones into the Headphone Jack board Make sure that the connectors are properly seated at the Headphone Jack PCBA and Main board Make sure the headphone jack...

Page 21: ...and short circuit protected above 2 1 Amps This part is easily serviced Functions Connectors Connector to Main Board Contains USB signals 5 VDC and D D from user accessible USB port at console front t...

Page 22: ...ledge Base See Knowledge Base for more detailed information Main Board Replacement The main board is not serviceable Core product details are stored in main PCB The whole console needs to be replaced...

Page 23: ...TICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch frame bolts...

Page 24: ...ressing center push lever and lifting both cable connectors 2 Remove GEM3 NFC board by prying off of front cover It s secured with double side tape Item Description Qty 1 Front cover 1 2 GEM3 NFC boar...

Page 25: ...Item Description Qty 1 Front cover 1 2 Main board 1 3 Headphone jack cable 1 4 USB connector cable 1 5 Rear cover 1 2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Des...

Page 26: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 27: ...parts NOTICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch fra...

Page 28: ...cable 1 4 USB connector cable 1 5 Rear cover 1 Remove Headphone Jack Cable 1 Cut cable tie securing headphone jack cable to front cover 2 Unplug and remove headphone jack cable from main board and re...

Page 29: ...able 1 4 USB connector cable 1 5 Rear cover 1 2 Secure headphone jack cable to front cover using a cable tie Cut access cable tie with side cutters Install Rear Cover 1 Install headphone jack cable an...

Page 30: ...2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Description Qty 1 Front cover 1 2 Rear cover 1 3 Screw 7 screws Non Treadmill 8 screws Treadmill Page 28 of 153...

Page 31: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 32: ...electrical parts NOTICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not availabl...

Page 33: ...ove Headphone Jack Connector 1 Remove two screws securing headphone jack connector to rear cover using a Phillips screwdriver Item Description Qty 1 Rear cover 1 2 Headphone jack connector 1 3 Screw 2...

Page 34: ...Headphone jack connector 1 3 Screw 2 Install USB Headphone Panel Press USB headphone panel onto rear cover IMPORTANT Make sure both Tinnerman clips are in place and USB headphone panel installs corre...

Page 35: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 36: ...cal parts NOTICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch...

Page 37: ...the two tabs to unlatch flex connector on Hill Profile board then remove ribbon cable by pulling it out of flex connector Item Description Qty 1 Ground terminal 1 2 Flex connector 1 2 Remove ground w...

Page 38: ...le flex connector then press down in on the two tabs to latch ribbon cable into flex connector on Hill Profile board Item Description Qty 1 Ground terminal 1 2 Flex connector 1 3 Press ground wire ont...

Page 39: ...2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Description Qty 1 Front cover 1 2 Rear cover 1 3 Screw 7 screws Non Treadmill 8 screws Treadmill Page 37 of 153...

Page 40: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 41: ...arts NOTICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch fram...

Page 42: ...onnectors Item Description Qty 1 Ground terminal 1 2 Left ribbon cable 1 3 Right ribbon cable 1 2 Remove ground wire from ground terminal by wiggling connector back and forth using needle nose pliers...

Page 43: ...lly and inserting into Message Center board s flex connector then press in on the two tabs to latch ribbon cable into flex connector Repeat for other connector Item Description Qty 1 Ground terminal 1...

Page 44: ...2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Description Qty 1 Front cover 1 2 Rear cover 1 3 Screw 7 screws Non Treadmill 8 screws Treadmill Page 42 of 153...

Page 45: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 46: ...arts NOTICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch fram...

Page 47: ...1 Remove left and right ribbon cables by pulling down on board cable connectors Item Description Qty 1 Left ribbon cable 1 2 Ground terminal 1 3 Right ribbon cable 1 2 Remove ground wire from ground...

Page 48: ...inserting into board cable connectors Item Description Qty 1 Left ribbon cable 1 2 Ground terminal 1 3 Right ribbon cable 1 3 Press ground wire onto ground terminal by hand Install Rear Cover 1 Instal...

Page 49: ...2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Description Qty 1 Front cover 1 2 Rear cover 1 3 Screw 7 screws Non Treadmill 8 screws Treadmill Page 47 of 153...

Page 50: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 51: ...TICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch frame bolts...

Page 52: ...ard by pressing center push lever and lifting cable connector 2 Remove NFC tag board by prying off of front cover It s secured with double side tape Item Description Qty 1 Front cover 1 2 NFC tag boar...

Page 53: ...Item Description Qty 1 Front cover 1 2 Main board 1 3 Headphone jack cable 1 4 USB connector cable 1 5 Rear cover 1 2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Des...

Page 54: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 55: ...ICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch frame bolts...

Page 56: ...r board by pressing side push levers and lifting cable connector 2 Remove Polar board by prying off of front cover It s secured with double side tape Item Description Qty 1 Front cover 1 2 Polar board...

Page 57: ...Item Description Qty 1 Front cover 1 2 Main board 1 3 Headphone jack cable 1 4 USB connector cable 1 5 Rear cover 1 2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Des...

Page 58: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 59: ...ICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch frame bolts...

Page 60: ...nector cable 1 5 Rear cover 1 Remove Reading Rack Remove five screws securing reading rack to front cover using a Phillips screwdriver Item Description Qty 1 Reading rack 1 2 Front cover 1 3 Screw 5 I...

Page 61: ...Item Description Qty 1 Front cover 1 2 Main board 1 3 Headphone jack cable 1 4 USB connector cable 1 5 Rear cover 1 2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Des...

Page 62: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 63: ...NOTICE Component damage Wear an ESD grounding strap during this procedure Connect ESD grounding strap to frame bolts or unpainted metal of frame If ESD grounding strap is not available touch frame bo...

Page 64: ...k cable 1 4 USB connector cable 1 5 Rear cover 1 Remove USB Connector Cable 1 Cut cable tie securing USB connector cable to front cover 2 Unplug and remove USB connector cable from main board and rear...

Page 65: ...ble 1 4 USB connector cable 1 5 Rear cover 1 2 Secure USB connector cable to front cover using a cable tie Cut access cable tie with side cutters Install Rear Cover 1 Install headphone jack cable and...

Page 66: ...2 Install screws securing rear cover to front cover Non Treadmill Treadmill Item Description Qty 1 Front cover 1 2 Rear cover 1 3 Screw 7 screws Non Treadmill 8 screws Treadmill Page 64 of 153...

Page 67: ...wer 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power 4 Base Com 5 TV optional 2 Install console to unit using a Phillips scre...

Page 68: ...6 Troubleshooting Knowledge Base See Knowledge Base for more detailed information Page 66 of 153...

Page 69: ...ER button or press left or right on the navigation button to save modifications and move to the next option 5 Press the RESET button to exit the settings menu The settings and selection options are li...

Page 70: ...er editing mode The message center will display EDIT PROFILE 3 Scroll through the editing options using the left right arrows on the navigation button 4 Adjust the editing options using the up down ar...

Page 71: ...nter will display PRESS ENTER TO SAVE Selection options are 0 5 10 mph or 0 8 16 km hr F3 and 0 5 12 mph or 0 8 19 km hr T3 and T5 RUN SPEED XX X only treadmills Press up or down on the navigation but...

Page 72: ...change the characters Press left or right on the navigation button to move back and forth between characters and press the button to erase characters When finished press If there is inactivity for mo...

Page 73: ...DOWN arrow keys in the following sequence UP DOWN UP DOWN Press STOP 2 Navigate through the Manager s Configuration Options using any ARROW key 3 Press ENTER to access any specific configuration 4 Pr...

Page 74: ...min Enter Maximum Time manually using Keypad 60 minutes 8 Pause Time 1 99 sec Enter Pause Time manually using Keypad 60 seconds 9 Max Incline 0 15 Enter Maximum incline manually using Keypad 15 10 Acc...

Page 75: ...lowing sequence UP DOWN UP DOWN Press STOP Bike console shown 2 Navigate through the Manager s Configuration Options using any ARROW key 3 Press ENTER to access any specific configuration 4 Press any...

Page 76: ...sed on console option purchased 3 Sound 0 off On 1 On 4 Marathon Mode 0 off Off 1 On 5 Max Time 20 240 min Enter Maximum Time manually using Keypad 60 minutes 6 Pause Time 1 99 sec Enter Pause Time ma...

Page 77: ...hased 3 Sound 0 off On 1 On 4 Marathon Mode 0 off Off 1 On 5 Max Time 20 240 min Enter Maximum Time manually using Keypad 60 minutes 6 Pause Time 1 99 sec Enter Pause Time manually using Keypad 60 sec...

Page 78: ...sole option purchased 3 Sound 0 off On 1 On 4 Marathon Mode 0 off Off 1 On 5 Max Time 20 240 min Enter Maximum Time manually using Keypad 60 minutes 6 Pause Time 1 99 sec Enter Pause Time manually usi...

Page 79: ...sequence UP DOWN UP DOWN Press the SPEED UP DOWN arrow keys in the following sequence UP DOWN UP DOWN Press STOP Press STOP Bike console shown Treadmill console 2 Scroll to Diagnostics and press ENTE...

Page 80: ...working NOTE Pass does not mean that the console is connected to WiFi See Maintenance and WiFi Bluetooth LED Indicator or Manager Configuration to help determine if the console is connected to WiFi F...

Page 81: ...or 62 Error 63 Error 65 Error 71 Error 72 Error 73 Error 74 Error 75 Error 76 Error 77 Error 78 Error 80 Error 81 Error 82 Error 83 Error 84 Error 88 Error 89 Error 90 Error 91 Error 92 Error 93 Error...

Page 82: ...nsure the SIB MDB cable part 1004243 000 is plugged securely in to the PC Board assembly to resolve this error Ensure that latest software is installed Download the latest software https www halo fitn...

Page 83: ...dy Ensure that latest software is installed Download the latest software https www halo fitness web softwareDownload html Check com cable between console and base for damage Unseat and reseat com cabl...

Page 84: ...nt Feedback Stopped Cause Bad Home switch Bad or loose cable from MC to home switch Bad Motor Controller Bad Incline Motor Incline Motor is in Thermal Protection Mode Remedy Is SIB LED 7 illuminated w...

Page 85: ...ative Continue if desired Condition Lift timeout error Cause Bad cable Bad Motor Controller Bad Incline Motor Incline Motor is in Thermal Protection Mode Remedy If lift motor was being used heavily wa...

Page 86: ...f high speed and or high user weight could result in this error Remedy Ensure that latest software is installed Download the latest software https www halo fitness web softwareDownload html For Cybex...

Page 87: ...Clean around equipment ensure all vents are debris free vacuum under hood cover if dirty If the equipment in a extremely hot environment cool environment Check motor controller LED s Was equipment und...

Page 88: ...r mills run encoder test to validate Excessive user weight load Bad motor controller Bad motor Shorted motor cable Power module Debris entrapment Remedy Run encoder test Intermittent connections betwe...

Page 89: ...medy For machines with bus dump circuit resistor e g PowerMill and some high performance treadmills the resistor resistor wiring or Motor Drive Board dump circuit could be faulty High line voltage cou...

Page 90: ...is not being detected Run encoder test Cause Bad cables Bad or mis adjusted encoder Remedy Check encoder cable connection to System Interface Board PMC board Run encoder test Replace encoder This err...

Page 91: ...Cause Bad cables Bad motor controller Bad motor Remedy Check motor wiring terminals Measure motor thermal switch connections to ensure switch is closed Measure motor phase resistance to ensure no open...

Page 92: ...r cord cables Bad MDB Remedy Check the AC input voltage and ensure it is higher than 90 VAC If lower speak to electrician Check condition of all AC wiring and terminals power cord inlet power switch l...

Page 93: ...either the belt or incline motors The incline motor was unable to reach home within 60 seconds Cause Inadequate line voltage is possible Cables Motor controller Incline motor Treadmill belt motor Rem...

Page 94: ...the motor controller has unexpectedly disabled the main belt motor Cause Motor Controller improperly jumpered on PowerMill Remedy Check motor controller jumpers Check all AC motor and or encoder wirin...

Page 95: ...board software has failed a check sum integrity check The board needs to be programmed or replaced Cause Software corrupted Reprogram Remedy Reprogram Maintenance Interface Board Replace Maintenance I...

Page 96: ...ed Worn Belt Deck Excessive user weight Restricted airflow clear area vents High room ambient temperature Bad motor Remedy NOTE Issue will self resolve once the motor cools down Verify the motor cable...

Page 97: ...key identification number The identification number will remain at 0000 unless a key is found to be stuck Record the column number and any non zero key identification numbers Be sure to keep watching...

Page 98: ...Column Number 0080 Console Race Mode Console Goal Workouts Denotes keys that are only on the Advanced console Page 96 of 153...

Page 99: ...is disconnected Damaged cable to Activity Zone Damaged Activity Zone Remedy Ensure that latest software is installed Download the latest software https www halo fitness web softwareDownload html Chec...

Page 100: ...hort over current condition to the VCardio power pin on the CSAFE port s Cause CSAFE connected device or cable shorted Bad CSAFE board Explore Bad board which contains the CSAFE connector Remedy Check...

Page 101: ...maged Cable to E Stop circuit pinched Explore Life Pulse Activity Zone Printed Circuit Board is disconnected or a bad connection Explore Life Pulse Activity Zone Printed Circuit Board is bad Remedy En...

Page 102: ...nt low power Ensure that latest software is installed Download the latest software https www halo fitness web softwareDownload html Remedy Cycle power Check and reseat console to base cables wiggle ca...

Page 103: ...ted a UL Error condition related to a hardware failure Cause Software update needed Bad Motor Controller Remedy Ensure that latest software is installed Download the latest software https www halo fit...

Page 104: ...ition USB power is was shorted Cause Android USB micro cable shorted Remedy Check USB dongle cable device for damage Replace USB dongle cable device If USB still over current with all USB cables devic...

Page 105: ...this error is occurring check the motor thermal cable for damage measure with DMM for open Legitimate error occurs when motor is overworked due to worn belt deck poor airflow excessive use debris entr...

Page 106: ...tor Controller when it detects that the mechanical brake was inadvertently disabled Try to enable the mechanical brake Check replace the cable or fan brake board Cause Check brake cable if unplugged o...

Page 107: ...r pushing down excessively hard on steps Steps momentarily jammed but not long enough for error 90 Remedy Check for entrapped debris towels etc and remove Check encoder cable connection to System Inte...

Page 108: ...s dissipated for an excessive period Cause Excessive user weight at high speed Damaged bus dump resistor Wrong power resistor value Remedy Check condition of dump resistor and resistor wiring Repair r...

Page 109: ...Error sent by the Motor Controller when the dump resistor is not detected i e test failed Cause Bus dump power resistor unplugged Bus dump power resistor damaged Replace Bad MDB Remedy Check reseat d...

Page 110: ...rror Keep error on screen until OK button pressed Condition Error sent by Motor Controller when the encoder RPM difference test has detected a significant and unexpected change Cause Encoder mounting...

Page 111: ...ion cable Bad console Bad main PCBA Bad SIB RCB Remedy Verify communication cable J4 on Main PCBA in console is fully plugged in Verify communication cable on base is fully plugged in Troubleshoot by...

Page 112: ...ng the machine Cause Verify bus dump resistor value Damaged bus dump resistor High Input voltage Bad Motor Drive Board Excessive user weight at high speed Remedy Check condition of dump resistor and r...

Page 113: ...ted having to push the steps excessively to maintain speed Cause Check for something jamming the steps Remedy Check for and remove entrapped objects by pushing steps backward by hand within 45 seconds...

Page 114: ...the Motor Controller has the brake locked but RPM s movement is detected and it shouldn t be Cause Jammed mechanical Brake Worn mechanical brake Cable Motor Controller Encoder Remedy Check reseat brak...

Page 115: ...cates that the console commanded an RPM value that was above the maximum allowed RPM value that the MC supports This should not happen in the field notify Engineering Cause Wrong base type Corrupt sof...

Page 116: ...Excessive user weight Jumping pushing on steps Remedy Check motor and motor cabling for damage Repair replace as needed Is error repeatable Check Motor Drive Board If not repeatable may have been due...

Page 117: ...tor Current measured Cause Motor might be unplugged from Motor Controller board Bad Motor Controller Remedy Check to verify motor is plugged into Motor Drive Board Motor Controller board Check motor a...

Page 118: ...ion Error occurs during power up or during a workout Cause Determine what individual error condition produced this error by reviewing System Error Logs in Diagnostics and then verify with the appropri...

Page 119: ...x will be a number Cause Bad main PCBA Bad Motor controller SIB RCB PCBA Bad Motor Drive Board Remedy If Console reprogram main PCBA If error continues replace main PCBA If error still continues then...

Page 120: ...MIB Checksum Failed Condition The MIB board software failed a checksum test Cause Bad main PCBA Remedy Reprogram main PCBA If error continues replace main PCBA If reprogramming cannot be performed or...

Page 121: ...ith LifePulse Module Cause No LifePulse board LifePulse board un programmed LifePulse connector P7 damaged Remedy Replace LifePulse board Replace Fitcore board Replace console Reprogram main PCBA If r...

Page 122: ...splayed to user E103 RAM Error Condition This message is shown at power up if the system failed an internal or external hardware RAM integrity check Cause Bad Main PCBA Remedy Replace Main PCBA Replac...

Page 123: ...isplayed to user E104 Update Messages Condition This message is shown at power up if the system has detected that the strings messages are outdated Cause Corrupt or outdated software Remedy Reprogram...

Page 124: ...ge Displayed to user E105 No Messages Condition This message is shown at power up if the system detected that the strings messages are missing Cause Corrupt or outdated software Remedy Reprogram Main...

Page 125: ...t power up if the system became stuck in the flash update mode while the strings message binary file was being updated Cause Corrupt or outdated software Bad Main PCBA Remedy Reprogram Main PCBA Repla...

Page 126: ...in boot flash update mode Selecting the wrong software file when using the Life Fitness Flash Programmer will typically cause a checksum error and result in the motor controller remaining in boot mod...

Page 127: ...tent connection issues Damaged LifePulse module Remedy Re download software update retry software update Check condition and connections of LifePulse cable un seat and re seat connections retry softwa...

Page 128: ...Pulse Module Boot Condition LifePulse Module in Boot Cause Corrupt or outdated software Bad Main PCBA Remedy Reprogram Main PCBA Replace Main PCBA Reprogram main PCBA If reprogramming cannot be perfor...

Page 129: ...ed console wiring Damaged console Bad Vext brick power supply Bad ECB Remedy Check wiring between ECB and console for damage Repair replace as needed Measure Vext to ensure rated V output If Vsys 7V c...

Page 130: ...o user E127 Condition ECB and RCB base Vsys power supply over voltage detection Cause Bad Vext brick power supply Bad ECB Remedy Measure Vext to ensure rated V output Vsys too high replace brick power...

Page 131: ...ondition Stride Sensor is not connected on Tread Base Cause Certain models that may not have stride sensor hardware installed Sensor not plug in properly Remedy Ensure Stride sensor is connected and c...

Page 132: ...y of the time Corrupted firmware Board failure Remedy Ensure that latest software is installed Download the latest software https www halo fitness web softwareDownload html Repeating the software upda...

Page 133: ...w Bus Voltage Cause Low AC voltage Brownout Bad power cord cables Bad MDB Remedy Check the AC input voltage and ensure it is higher than 90 VAC If lower speak to electrician Check condition of all AC...

Page 134: ...update is taking place to resychronize the persistant data Allow adequate time for completion of the update and associated reboot If the problem persists try reprogramming the sku and model number Thi...

Page 135: ...yed to user E148 Condition CSN doesn t contain console type Cause When the SKU manager can t determine the Console Type from the CSN Remedy See Knowledge Base article Life Fitness SL Console Errors 14...

Page 136: ...ed to user E149 Condition SKU doesn t contain product type Cause When the SKU manager can not determine the Product Type from the SKU Remedy See Knowledge Base article Life Fitness SL Console Errors 1...

Page 137: ...Error 150 Error Message Displayed to user E150 Condition Base SKU is absent Cause SKU not programmed Remedy See Knowledge Base article Life Fitness SL Console Errors 148 149 150 157 Page 135 of 153...

Page 138: ...d Remedy Insure all connectors are connected properly Specifically P13 and P14 P13 is connector for console front GO STOP PAUSE keys Unseat reseat connectors On PowerMill remote bullhorn bars have STO...

Page 139: ...non entertainment SKU s this error may occur once on every boot ignore error Ensure console code is up to date outdated code may pop up message on LED or LCD screen no pop up with current code If equ...

Page 140: ...dicates that an update is taking place to synchronize the persistent data when a software update is being performed Allow adequate time for completion of the update and associated reboot If the proble...

Page 141: ...issing Cause The Console was manufactured without a Serial Number Remedy Replace the console Return the console for correct console serial number reprogramming Reprogramming is not possible in the fie...

Page 142: ...ror 156 Error Message Displayed to user E156 Console QR Code Error Condition Console QR code is missing Cause Missing QR code Remedy Enter Console QR code in Diagnostics Replace console Page 140 of 15...

Page 143: ...splayed to user E157 Condition Base Serial Number is missing Cause The unit serial number is not present to be read from the base Remedy See Knowledge Base article Life Fitness SL Console Errors 148 1...

Page 144: ...e console Remedy Unplug flat flex cable FFC at MSG CTR connector J13 on Main PCBA then re insert FFC into MSG CTR Connector J13 on Main PCBA and latch connector If still fails then repeat with the oth...

Page 145: ...BA Replace console Remedy Unplug flat flex cable FFC at MSG CTR connector J13 on Main PCBA then re insert FFC into MSG CTR Connector J13 on Main PCBA and latch connector If still fails then repeat wit...

Page 146: ...essage Center PCBA Replace console Remedy Unplug flat flex cable FFC at MSG CTR connector J13 on Main PCBA then re insert FFC into MSG CTR Connector J13 on Main PCBA and latch connector If still fails...

Page 147: ...and ICG http www lifefitness com parts service parts ordering for Life Fitness Cybex SCIFIT Hammer Strength and ICG products along with warranty parts ordering and technician requests https lfworld l...

Page 148: ...LED 14 SEG x 26 CHAR NT LED 14 SEG x 20 CHAR TREAD NT LCD 288x16 PIXELS HILL PROFILE PCBA 15x7 LED MATRIX GEM3 NFC PCBA NFC TAG PCBA POLAR PCBA KEYPAD LEDS HEADPHONE PCBA USER USB KEYPAD MEMBRANE SWI...

Page 149: ...8 POS J11 14 POS P1 P2 J2 J9 J3 J4 J1 DURACLIK JST 1 5MM JST 28POS CLIK MATE 8 POS MINI FIT JR J10 MICROFIT J12 1 2 3 4 1 2 3 4 5 6 USER USB COMM BASE HEADPHONES 1 2 3 4 3 4 TV CBC BASE SIGNALS 18 OPT...

Page 150: ...J12 JST XHP 4 8 POS CLIK MATE J8 DURACLIK 18 POS J1 3 POS FFC 1MM 18 POS USB A USB A J15 J13 FFC 1MM 6 POS TARNG YU J12 2 1 2 3 4 5 6 USER USB 3 1 2 3 4 3 HEADPHONES TR KEYPAD 4 1012823 0001 NOT USED...

Page 151: ...ntegrity SL Item Description 1 CSAFE 2 Base Switches Lifepulse 3 Base Power 4 Base Com 5 TV optional Treadmill Item Description 1 CSAFE 2 Base Interface Cable Base Switches ESS Lifepulse 3 Base Power...

Page 152: ...Green This LED blinks fastly twice per second to indicate there is communication between the Life Pulse Kinetis K17 uP and the i MX8 uP 2 DS2 SERVICE LED Red This LED blinks slowly once every 2 secon...

Page 153: ...e and software system designed to measure user s heart rate by making electrical contact at user s palms MDB Motor Drive Board MIB Maintenance Interface Board NFC Near Field Communication is a set of...

Page 154: ...void if this product is moved beyond the continental borders of the United States of America excluding Alaska Hawaii and Canada and are then subject to the terms provided by that country s local auth...

Page 155: ...y Not Authorized No one is authorized to change modify or extend the terms of this limited warranty Effects of State Laws This warranty gives you specific legal rights and you may have other rights wh...

Page 156: ......

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