Liberty Pumps LSG200 Series Installation Manual Download Page 6

6 | EN

Copyright © Liberty Pumps, Inc. 2021 All rights reserved.

5647000M

Wiring Instructions

Always disconnect pump(s) from power source(s) before 

handling or making any adjustments to either the pump(s), 

the pump system, or the control panel.

All installation and maintenance of pumps, controls, 

protection devices, and general wiring shall be done by 

qualified personnel.

All electrical and safety practices shall be in accordance with 

the National Electrical Code

®

, the Occupational Safety and 

Health Administration, or applicable local codes and 

ordinances.

 Figure 1. Wiring Diagram 1-Phase, External Capacitor

 Figure 2. Wiring Connections 3-Phase

Preparation

Always disconnect pump(s) from power source(s) before 

handling or making any adjustments to either the pump(s), 

the pump system, or the control panel.

 Prepare Basin

The basin required for effluent and sewage applications must be 

sealed and vented to meet health and plumbing code 

requirements. If replacing a previously installed pump, prepare the 

basin by removing the old pump and cleaning any debris from the 

basin. Inspect all remaining equipment in the basin including 

guide rails, piping, valves, and electrical junction boxes (if present) 

and repair or replace as appropriate. Ensure that control hardware 

such as floats or pressure transducers are clean, properly adjusted, 

and in good working order.

Pump installation should be at a sufficient depth to ensure that all 

plumbing is below the frost line. If this is not feasible, remove the 

check valve and size the basin and/or adjust pump differential to 

accommodate the additional backflow volume. Consult Liberty 

Pumps for details on how this should be done.

 Pump Control and Alarm Floats

The engineering drawings will generally specify the levels for 

Pump ON, Pump OFF, and HIGH LEVEL ALARM. If they are not 

specified, the guidelines in Table 2 should be used to determine 

float switch locations. The upper water level should be positioned 

to minimize pump starts. The HIGH LEVEL ALARM float must be 

above the Pump ON float but below any inlets. No float should be 

set above the inlet to the basin.

System

Float

Levels

Factory set at float 

tether 4”.

Factory set at float 

tether 4”.

Level to top of motor 

housing.

Minimum 1-1/2’ above 

pump OFF level.

Minimum 1’ above 

pump ON level and 

below inlet pipe.

Level to top of motor 

housing.

Minimum 1-1/2’ above 

pump OFF level.

Minimum 1’ above 

lead pump ON level.

Minimum 1’ above lag 

pump ON level and 

below inlet pipe.

 Cutter and Impeller Free Movement Check

Wear Personal Protective Equipment to protect hands as 

cutter blades have extremely sharp edges and present a 

serious cutting hazard.

Do not connect any power to pump until this check is complete. 

Manually rotate the cutter to check that it spins freely with very 

little resistance. The cutter is located on the bottom of the pump. 

The cutter can be carefully rotated by hand, or rotated by 

inserting a tool into the cutter bolt. If rotating by hand, wear 

protective gloves as the cutter and cutter plate have sharp edges. 

RISK OF ELECTRIC SHOCK

RISK OF ELECTRIC SHOCK

Black (2)

Red (8)

White (7)

START CAP

RUN CAP

START 
RELAY

L1

L2

5

1

2

EXTERNAL CONNECTIONS

L3

L2

L1

black

pink

violet

red

white

blue

brown

orange

yellow

440–480V 3PH

L3

L2

L1

black

pink

violet

575V 3PH

black

pink

violet

red

white

blue

brown

orange

yellow

L3

L2

L1

208V/230V 3PH

Table 2. Float Switch Installation Guidelines

Piggyback Switch

(1-Float System)

OFF

ON

Simplex Pump 

Station

(3-Float System)

OFF

ON

HIGH LEVEL 

ALARM

Duplex Pump 

Station

(4-Float System)

OFF

Lead Pump ON

Lag Pump ON

HIGH LEVEL 

ALARM

RISK OF SERIOUS INJURY OR DEATH

Summary of Contents for LSG200 Series

Page 1: ...ps at 1 800 543 2550 Retain dated sales receipt for warranty Serial Mfg Date Install Date Installation Manual 5647000M Copyright Liberty Pumps Inc 2021 All rights reserved For pressure sewer applicati...

Page 2: ...by its power cord This will damage the power cord and could expose the electrically live wires inside the power cord The electrical power supply shall be located within the length limitations of the p...

Page 3: ...iates poisonous gas buildup and reduces the risk of explosion and fire from these flammable gases Wear adequate Personal Protective Equipment when working on pumps or piping that have been exposed to...

Page 4: ...e Before Use Protect the power and control cords from the environment Unprotected power and control switch cords can allow water to wick through ends into pump or switch housings causing surroundings...

Page 5: ...stat integrally mounted to the motor and wired to shut down the pump if overheating occurs The thermostat resets automatically after the pump has cooled Power and Control Cords Do not remove cord and...

Page 6: ...ineering drawings will generally specify the levels for Pump ON Pump OFF and HIGH LEVEL ALARM If they are not specified the guidelines in Table 2 should be used to determine float switch locations The...

Page 7: ...pplied with a 6 20P 20A cord plug end If a 1 phase pump will be wired directly into a junction box it is necessary to remove the plug Qualified personnel shall complete the wiring in accordance with t...

Page 8: ...are used refer to the separate instructions supplied with the unit for proper installation and operation making sure all gaskets and components are present Liberty Pumps GR20 Guide Rail System featur...

Page 9: ...k valve operation 4 For multiple pumps check for balanced operating times Uneven times indicate a defective unit float switch or control 5 Inspect the control panel for any presence of moisture in enc...

Page 10: ...to Auto position Float switch unable to move to the pump OFF position due to interference with the side of basin or other obstruction Position the pump or float switch so that it has adequate clearan...

Page 11: ...obstruction Pump is airlocked Turn pump off and let set for several minutes then restart Add baffle to reduce trapped air bubbles Capacitor failure in control panel Check capacitors and replace if nee...

Page 12: ...r transportation There is no other express warranty All implied warranties including those of merchantability and fitness for a particular purpose are limited to three years from the date of purchase...

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