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Operation Manual of Elevating Work Platform

11

Chapter 2 Machine Nomenclature

△

! Notice: This drawing shows an AS0607E, but the nomenclature is common for all

other models.

1. Pedal

2. Guardrail

3. Platform Door

4. Scissor Stack Arm

5. Safety Prop

6. Ladder

7. Tire and Wheel

8. Charging Panel

9. Pothole Protection Device

10. Lift Cylinder

11. Main Work Platform

12. Extending Platform

13. Manual Box

14. Control Box

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Summary of Contents for AS0607

Page 1: ...12 AS0812 AS1012 AS1212 AS1413 Mobile Elevating Work Platform CE WARNING Before operation and maintenance the drivers and service personnel shall always read and thoroughly understand all information in this manual Failure to do so may result in fatal accidents or personal injury This manual must be kept with this machine at all times HSS2066 A14B ...

Page 2: ...nual is copyrighted material The reproduction or copy of this manual is not allowed without the written approval of LGMG The information technical specifications and drawings in this manual are the latest available when this manual is issued Due to continuous improvement LGMG reserves the right to change the technical specifications and machine design without notice If any specifications and infor...

Page 3: ...sures listed in this manual are only applicable to the specified uses of this machine LGMG assumes no responsibility if this machine is used beyond the range of this manual The user and the operator shall be responsible for the safety of such operations Do not perform any operation forbidden in this manual in any situation The following signal words are applicable for identifying the level of safe...

Page 4: ...ols 13 3 1 1 Key Switch 13 3 1 2 Emergency Stop Switch 13 3 1 3 Platform Lift Switch 13 3 2 Platform Controls 14 3 2 1 Horn Button 14 3 2 2 Lift Switch 14 3 2 3 Display 14 3 2 4 Emergency Stop Switch 14 3 2 5 Drive Lift Control Lever 15 3 2 6 Drive Speed Button 15 3 2 7 Drive Function Button 15 3 2 8 Steer Switch 15 3 2 9 Enabling Switch 15 3 2 10 Indoor or outdoor mode selection If equipped 15 Ch...

Page 5: ...owering Function 22 6 6 Emergency Lowering Function Test 22 6 7 Platform Controller Test 22 6 8 Horn Test 22 6 9 Lift Function and Function Enable Switch Test 23 6 10 Steering Test 23 6 11 Driving and Braking Function Test 24 6 12 Driving Function Test 24 6 13 Operation of Tilt Sensor Test 25 6 14 Pothole Guard Test 25 Chapter 7 Operating Instructions 27 7 1 General Information 27 7 2 Emergency St...

Page 6: ...ow to Erect the Guardrail 32 7 15 Extending and Retracting the Extending Platform Deck 32 7 16 Error Codes 33 Chapter 8 Transport and Lifting Instructions 39 8 1 Releasing the Brake 39 8 2 Transport Safety 41 8 3 Loading the Machine with a Forklift 42 8 4 Lifting Precautions 43 8 5 Parking and Storage 44 Chapter 9 Decals and Warning Labels 45 Chapter 10 Specifications 75 10 1 Hydraulic Oil Specifi...

Page 7: ...uction and safety regulations the safe operation manuals and machine labels shall be read comprehended and followed The safety regulations for user and the site regulations shall be read comprehended and followed All applicable laws and regulations of the government are read understood and followed The appropriate training on safe operation of machine has been completed Notice Classification of ha...

Page 8: ...y signs Do not use solvent based cleaners because they may damage the safety sign material 1 3 Workstation Safety Electrocution Danger This machine is not electrically insulated and does not provide protection from touching or getting close to electrical power lines Please keep a safe distance from power lines and power equipment according to the applicable laws and regulations Refer to the follow...

Page 9: ...12 AS0812 AS1012 AS1212 A S1413 is 0 8 kph The maximum elevated drive speed for models SS0407E SS0507E SS0607E is 0 5 kph 3 Do not use the tilt alarm as a level indicator The tilt alarm only sounds when the machine is severely tilted 4 If the tilt alarm sounds lower the platform and move the platform to flat solid ground If the tilt alarm sounds when elevating the platform lower the platform immed...

Page 10: ...an the platform against any nearby structure or wall 20 Do not modify or limit the use of the limit switch 21 Do not bind or tie the platform to a nearby structure or wall 22 Do not place the load outside the platform guard rail 23 Do not modify or change the aerial work platform without the written consent of the manufacturer Installing an additional device used for carrying tools or other materi...

Page 11: ...terials evenly distributed and able to be safely moved by the operator in the platform can be carried in the platform only 29 Do not use the machine on a movable surface or vehicle 30 Keep all tires in good condition and appropriately tighten the lug nuts Crushing Hazards Do not place arms hands or fingers in any position where there is a hazard of potential crushing by the machine s scissors When...

Page 12: ... from debris Shut down the platform door before operation Do not operate the machine if the guard rail is not correctly installed Do not enter or exit the platform unless the machine is in the stowed position Crash Hazards Pay attention to any items or obstacles within the machine s sight line and in any blind spots when starting or running the machine Pay attention to the position of the extendin...

Page 13: ... any other possible bump factors Component Damage Hazards Do not charge the batteries with anything more than a 24V battery charger Do not use the machine as a ground for welding This could cause damage to the electrical components on the machine Explosion and Fire Hazards Do not operate or charge the machine in a location with a potential for inflammable or explosive gas or particles Machine Dama...

Page 14: ...om any sparks or open flames The battery can release an explosive gas Do not touch the battery terminal or the cables with any tool that may cause a spark When the vehicle stops for a long time it is necessary to turn off the main power switch Component damage hazard Do not charge the battery with more than a 24V battery charger Electrocution Burn hazards The battery charger can be connected to th...

Page 15: ...latform 9 2 Lower the platform 3 Rotate the key switch to the OFF position and pull out the key to avoid unauthorized use 4 Chock the wheels 5 Charge the battery 6 Disconnect and remove the platform control box 7 Store in a safe location ...

Page 16: ...shows an AS0607E but the nomenclature is common for all other models 1 Pedal 2 Guardrail 3 Platform Door 4 Scissor Stack Arm 5 Safety Prop 6 Ladder 7 Tire and Wheel 8 Charging Panel 9 Pothole Protection Device 10 Lift Cylinder 11 Main Work Platform 12 Extending Platform 13 Manual Box 14 Control Box ...

Page 17: ...be off Notice The key can be inserted or removed only when the switch is in the center position Some machines are equipped with optional switches that allow the keys to be inserted or removed at all three positions 3 1 2 Emergency Stop Switch The power supply to the machine is disconnected when the emergency stop switch is pressed Notice An emergency stop switch is installed on both the chassis an...

Page 18: ...ies displays charging status Table 4 Data on the Display Operating step Displayed data Power on but no moving Battery capacity Move forward or backward Battery capacity Lift up the platform Battery capacity Lower the platform Battery capacity A fault occurs Error code Chassis control mode C H 3 2 4 Emergency Stop Switch The power supply to the machine is disconnected when the emergency stop switch...

Page 19: ...ll not beep 3 2 6 Drive Speed Button Pressing this button will select the slow or fast drive function 3 2 7 Drive Function Button Pressing this button activates the drive function 3 2 8 Steer Switch After the drive function button and the enabling switch on the lever are pressed the steer switch can be used to control the steering direction of the machine 3 2 9 Enabling Switch The driving steering...

Page 20: ...The purpose of the inspection is to check the machine for any significant problems before performing the Function Test 3 The pre operation inspection can also be used for confirming if routine maintenance is required The operator shall only perform routine maintenance as specified in this manual 4 Check the list in the next page and check every item 5 If any damage is found or any un permitted cha...

Page 21: ...ng parts or unauthorized changes to components a Battery pack and connections b Electric element wiring and cable c Nuts bolts and all other fasteners d Hydraulic hoses connectors cylinders and valves e All Indicator lamps and alarms f Safety props g Pothole guards h Platform overload components if equipped i Scissor arm pins and fasteners j Limit switches alarms and horn k Drive motors l Tires an...

Page 22: ...tion procedures the operator can determine if the safe operation of machine is possible from the workstation The operator shall carry out this process before operating the machine from the workstation 2 Understanding the hazards of the workstation are the responsibilities of the operator Avoid these hazards while moving delivering or operating the machine 5 2 Workstation Inspection Be aware of the...

Page 23: ...est all machine functions as outlined in this section 3 Do not use a damaged or malfunctioning machine Tag out the control boxes and do not use the machine until repairs have been made 4 Only qualified maintenance technicians are permitted to repair the machine as per the regulations of the manufacturer 5 After repairs or maintenance have been performed the operator must perform out the Pre Operat...

Page 24: ...ntrol switch Result The platform will elevate 5 Push down and hold the platform lift switch Results The platform will lower When the platform is lowering the alarm shall sound 6 Push down and hold the platform lift switch again Result The platform shall descend to the lowest position When the platform descends the alarm will sound 6 6 Emergency Lowering Function Test 1 Push up the platform lift sw...

Page 25: ...he control handle as per the yellow arrows Result The platform will lower When the platform lowers the lowering alarm will sound 6 10 Steering Test Notice Face the end of the machine that steers when testing the steering and driving functions 1 Press the drive function selector switch The drive function indicator will light 2 Press the enable switch on the control handle 3 Press the rocker switch ...

Page 26: ...ess and hold the enable switch to lift the platform to the height called out in the following table Result The pothole guards will be deployed Table 5 Pothole Deployment Height When Driving Model Height m SS0407E 2 SS0507E SS0607E 2 43 AS0607 2 1 AS0607E AS0608 AS0608E AS0808 AS0808E AS0812 AS0812E AS1012 AS1012E AS1012 AS1212E AS0612 1 25 AS0612E AS0607W 1 23 AS0607WE AS1413 2 52 AS1413E 2 Press ...

Page 27: ...0607E 2 6 AS0812 AS0812E AS0612 1 45 AS0612E AS1413 2 78 AS1413E 4 Slowly move the control handle to operate drive forward and then driver reverse Result The drive function will be disabled in either direction 5 Lower the platform and drive the machine off of the blocks 6 14 Pothole Guard Test Notice When the platform is elevated the pothole guards will be automatically deployed The pothole guards...

Page 28: ...rned to the stowed position 4 Place blocks under the pothole guards 3 5cm 20cm wood block or a similar material and elevate the platform Result When the platform elevates a given height as shown in the following table the alarm will sound The drive function will be disabled Table 8 Pothole Guard Not Deployed Alarm Height Model Height m SS0407E 2 SS0507E AS0612 1 45 AS0612E AS0607 1 5 AS0607E AS060...

Page 29: ...erating instructions for all functions are outlined in this Operation section It is the operator s responsibility to follow all safety regulations and descriptions in this operation and maintenance manual 3 It is prohibited to use the machine for any purpose other than carrying the staff equipment tool and material to the overhead workstation 4 Only trained and authorized personnel can operate thi...

Page 30: ...ing 1 Press the drive function selector switch 2 Press the enable key on the control handle 3 Turn the wheels in the desired direction using the rocker switch on the top of control handle 7 9 Drive 1 Press the drive function selector switch 2 Hold the enable switch on the control handle 3 To increase speed slowly move the control handle away from the centered position To decrease speed slowly retu...

Page 31: ...e distance between the operator machine and any stationary object 2 Be cautious and aware of the driving direction of machine when using the controller from the ground 3 Identify the battery level with the LED display Table 9 Battery Level as Shown on LED Display Platform Display Battery Percentage Description 90 100 The battery capacity is full 70 Percentage of remaining battery capacity 50 Perce...

Page 32: ...ety prop in empty state 7 13 How to Stow the Guardrail On models SS0407E SS0507E SS0607E AS0607 AS0607E AS0607W AS0607WE AS0608 AS0608E AS0808 AS0808E the platform guardrail system consists of a folding guardrail on an extended platform and a folding guardrail on the main platform 1 Fully lower the platform and lock it into the extended platform 2 Remove the platform controller 3 Remove the M shap...

Page 33: ...form and a folding guardrail on the main platform 1 Fully lower the platform and lock it into the extended platform 2 Remove the platform controller 3 Remove the M shaped fixed seat between the guardrails of the main platform and the extended platform from the inside of the platform and place it in the platform 4 Remove the two retaining pins at the front of the extended platform from the inside o...

Page 34: ...moved back to the guardrail on each side 7 14 How to Erect the Guardrail To erect the guardrails reverse the sequence outlined in How to Stow the Guardrail 7 15 Extending and Retracting the Extending Platform Deck 1 Step on the positioning pedal on the extending platform 2 Push the guardrail of the extending platform to extend the platform to the desired position Notice Do not stand on the extendi...

Page 35: ...hassis controls 18 Pothole protection error Stop lifting and running 27 Proportional solenoid valve failure Stop lifting and running 31 Pressure sensor error Stop lifting and running 32 Angle sensor error Stop lifting and running 33 1412 light load mode data calibration error No lifting 35 Calibration data error Display alarm only 36 Low battery alarm Speed reduced to walking speed after lifting 3...

Page 36: ...troller emergency reverse error Display alarm only 67 Motor controller HPD error Display alarm only 68 Low voltage alarm Stop all actions 69 High neutral current MC is detecting current in the motor but there shall be no current in this case Stop lifting and running 70 The steering input is beyond the range the improper voltage is in the steering input Stop lifting and running 71 Motor controller ...

Page 37: ...er the GPS platform issues a car lock command 08 Prompt of successful release of calibration data Restart it 09 Whether the function bit is not configured 12 Chassis lifting or lowering button opening error during start Check the wiring of the toggle switch or check whether the toggle switch is jammed 18 Pothole protection error Check whether the pothole protection is activated and check the potho...

Page 38: ...e coil and confirm that it is normal If normal check the coil for short circuit or open circuit 57 Left turn coil error Check the connection of the coil and confirm that it is normal If normal check the coil for short circuit or open circuit 58 Brake coil error Check the connection of the coil and confirm that it is normal If normal check the coil for short circuit or open circuit 60 Check the mot...

Page 39: ...e brake connection is correct 86 Check that the brake connection is correct 87 Check that the brake connection is correct 89 Check motor circuit connection status 90 Alarm of exceeding 90 load As the platform is close to the load limit it is not recommended to increase the load 91 Check if the left drive motor is shorted 92 Check if the right drive motor is shorted 99 Alarm of exceeding 99 load As...

Page 40: ... before releasing the brake Do not drive the machine when traveling up and down a slope or when driving on a slope exceeding the rated gradeability for the machine For driving on a slope refer to Chapter 7 Operating Instructions If the loading ramp of the hauling vehicle exceeds the maximum rated travel grade of the machine load and unload the machine with a winch as per the instruction for brake ...

Page 41: ...below Screw the M6 25 bolt into the screw holes in the brake disc see Figure3 Using a wrench to turn the nut counter clockwise When the brake clearance is greater than 0 003in 0 08 mm the brake is released Repeat the above procedure on opposite drive motor With both drive motor brake released the machine can be moved manually After moving the machine reinstall both drive motors to the original con...

Page 42: ...or transport 2 Retract and secure the extending platform 3 Switch the key switch to the OFF position and take out the key before transporting the machine Disconnect and remove the platform control box Store in a safe location prior to transporting the machine 4 Ensure the front and rear wheels are securely chocked and the machine is inspected to ensure there are no loose or unsecured parts 5 Secur...

Page 43: ...E Only personnel qualified in forklift operation qualification are permitted to load and unload the machine with a forklift Ensure that the lifting capacity loading surface loading straps or rope of the crane is sufficient to bear the machine weight For serial number please refer to the nameplate 8 3 Loading the Machine with a Forklift 1 Be sure to secure the extending platform the controller and ...

Page 44: ...orm Be sure to secure the extending platform the controller and the chassis tray Remove all movable components from the machine Notice Use the center of gravity shown on the lifting decal on the machine 2 The spreader can only be attached to the specified lifting point on the machine shown 3 There are two lifting holes in the front panel of the machine and there are two lifting holes in the rear e...

Page 45: ...tion 4 If necessary cover the control panel and the warning signs to protect them against the environment 5 If the machine is parked for a long period cover the wheels on both sides with a blocking board 6 Turn the power supply selector switch to the OFF position and pull out the key to avoid starting and unauthorized use of equipment 7 If equipped with the optional anti vandalism package the work...

Page 46: ...Operation Manual of Elevating Work Platform 48 AS0607E AS0607WE ...

Page 47: ...igns for brake release 9 Arrow indication sign 30 Oil sign 10 Instructions 31 No water Spray 11 Maximum manual force sign 32 Whole machine nameplate 12 Maximum manual force sign 33 Whole machine nameplate 13 Platform safety warning sign 34 Electric shock sign 14 Forklift safety arm sign 35 Forklift Fork Position 15 Hanger sign 36 Battery charging sign 16 Signs for progress direction 37 Danger desc...

Page 48: ...Operation Manual of Elevating Work Platform 50 AS0607E AS0607WE ...

Page 49: ...r 2 outdoor Maximum working load of platform indoor 230Kg outdoor Maximum working load of extending platform indoor 120Kg outdoor Table 14 Platform Load Capacity Model order No AS0607WE S06071DTCE11 Maximum occupant capacity indoor 2 outdoor 1 Maximum working load of platform indoor 230Kg outdoor 230Kg Maximum working load of extending platform indoor 120Kg outdoor 120Kg Model order No AS0608E S06...

Page 50: ...n type system Main pump Gear Pump System pressure MPa 21 Hydraulic oil 9 5L Ground bearing information Maximum wheel load 600Kg Tire contact pressure 1074 83Kpa Ground pressure 14 30Kpa Table 22 AS0607WE Operating Specifications Model AS0607WE Item Parameter Maximum number of worker 2 Maximum working height m 7 8 Maximum height of platform m 5 8 Extending size of platform m 0 9 Maximum allowable w...

Page 51: ...aximum allowable working angle backward 3 Maximum allowable working angle 1 5 sideward Braking distance 500 100 Maximum allowed wind speed m s 12 5 Traveling speed of machine folding status km h 3 5 Traveling speed of machine lifting status km h 0 8 Lifting lowering speed S 30 34 Minimum turning radius m 2 15 Theoretical gradeability 25 Overall length m with ladder without ladder 2 40 2 25 Overall...

Page 52: ...V V Electric system Check battery capacity Check that all buttons switches on the PCU panel function normally Ensure the PCU emergency stop switch is secure Check if all switches operate properly Check if any wiring harnesses are damaged Ensure the PCU wiring harness connector is secure Check if the PCU wiring harness connector is not damaged Check if the PCU wiring harness is crimped or damaged C...

Page 53: ... is secure and not corroded Ensure the battery posts are secure and not corroded Check the battery is secure and not damaged Check machine performance and various limit switches Check if any connector is loose damaged or corroded Hydraulic System Check if the pressure of the hydraulic system is normal Check if the lift system hydraulic pressure is normal Check if the steering system hydraulic pres...

Page 54: ... replace the sliding block Check for loose or damaged bolts or abnormal noise Check if any circlip or washer on fork arms are damaged worn or missing Check if the emergency lowering system operates properly Check if the platform scissor stack arm and chassis are deformed or have broken welds Check if the paint is excessively chips or peels off Check if the decals and safety signs are correct and l...

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