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17

TROUBLE SHOOTING CHART 

 

ALL TSG MODELS 

 
 

PROBLEM 

PROBABLE CAUSE 

REMEDY 

The motor is running, but the 
platform will not go up, or 
reach floor of vehicle or gate 
will not lift rated load. 

1.  Insufficient oil in power unit 

tank. 

2.  Lowering valve stuck 

partially or fully open. 

3.  Power unit relief valve is set 

too low. 

1. Fill tank. 
2.  Clean or replace. 
3.  Turn screw in all the way, 

then back off one turn. 

The platform will not go up or 
reach floor level and the 
motor does not run. 

1.  Battery is low. 
2.  Power line is loose. 
3.  Poor switch connections. 
4.  Cab switch is turned off. 
5.  Defective starter solenoid. 
6.  Tripped circuit breaker. 

1.  Recharge the batteries. 
2.  Check the connection, if 

loose tighten.  Also, check 
for corrosion and clean if 
necessary. 

3. See #2. 
4.  Turn the switch on. 
5. Replace part. 
6.  Reset the circuit breaker. 

Platform will not lower. 

1.  Battery is low. 
2.  Bad ground or electrical 

connection. 

3.  Lowering valve is bad. 

1.  Recharge the batteries. 
2.  Check for corrosion and 

tighten. 

3.  Check the coil. 

Platform creeps downward. 

1.  Defective cylinder or piston 

seal. 

2.  Lowering valve is not 

seating or is partially open. 

1.  Remove breather – 

activate to see if there is a 
continuous flow of oil. 

2.  Clean and inspect. 

Platform goes down slowly. 

1.  Lowering valve not fully 

open or is clogged. 

2.  Lines are restricted or flow 

control is clogged. 

1.  Clean and replace the 

lowering valve. 

2.  Check for bent or pinched 

lines.  Clean or replace 
the flow control. 

Bent latch pin. 

1.  Latch block welded too far 

from the latch pin-allows 
mechanism to bounce. 

2. Cylinder leaking. 

1.  Weld block 1/16 away 

from pin. 

2.  Remove breather –

activate to see if there is a 
continuous flow of oil. 

Hydraulic oil leak from 
cylinder rod end. 

1.  Loosen gland out. 
2.  Cylinder rod pitted. 

1.  Turn gland nut 1/2 turn – 

do not over tighten. 

2. Replace cylinder. 

 
 
 

 

 
 

Summary of Contents for TSG Hide-A-Way

Page 1: ...nstallation Manual TSG Hide A Way Truck Side Gate 10335 Wayne Avenue Cincinnati OH 45215 Ph 513 891 6210 Toll Free 866 539 6261 Fax 513 891 4761 www leymanlift com sales leymanlift com LML00120 4 22 1...

Page 2: ...gate 4 General View Truck Mounting 5 Truck Prep before Mounting Gate 6 Mounting Gate to Truck side door 6 12 Mounting Plate Assembly Reference 9 Recommended Oils 13 TSG Wiring 14 Decal placement 15 Fi...

Page 3: ...ed and the cause of the noise should be pin pointed and corrected 10 Do not over load the maximum rated capacity is based on an evenly distributed load all over the platforms flat surface 11 Always lo...

Page 4: ...OPERATING OF THE LIFT GATE Before operating the lift read and understand this decal urgent warning decal and the Owner s Manual Do not stand behind the lift gate while unfolding or using the platform...

Page 5: ...5...

Page 6: ...erves as the up stop for the gate Step 2 MOUNTING GATE TO TRUCK SIDE DOOR 1 Unfold the secondary platform 2 Clamp the secondary platform to the lift truck approximately centered see illustration on pa...

Page 7: ...7 TSG SILL CUTOUT...

Page 8: ...position 8 Now tack weld the gussets and support plate to the mounting plate and trunion tube Welds must be strong enough to support the gate without a load on the platform 9 Locate a suitable spot to...

Page 9: ...800 613 Mounting plate 2 2 BP 800 284 Gusset 3 12 P11029 Bolt GR 8 1 2 13 x 2 1 2 4 12 P23511 Lock nut 1 2 5 24 P26004 Flat washer 1 2 6 2 S577 008 000 Support St Angle 2 1 2x2x3 8x8 7 4 AP 999 023 G...

Page 10: ...10 Index Req d Part Part Name Material Size 1 2 BP 800 288 Power unit bracket 2 2 AT 998 007 112 Shim plate 1 8 x 3 x 6 3 4 P11029 Bolt 1 2 13x2 1 2 4 4 P23511 Lock nut 1 2 5 8 P26004 Flat washer 1 2...

Page 11: ...instead of a flip ramp the fixed taper will be off the ground It should come within 1 of the ground when the platform is loaded TSG platforms are level ride 15 If the gate operation is correct finish...

Page 12: ...resting on brackets approximately 1 2 above cylinder Weld solid down both sides as shown 1 4 fillet weld Caution Ground arms before welding brackets 20 Trucks Run 4 gauge power line from 150 amp circ...

Page 13: ...ange Chevron RYKON ISO 15 15o F to 150o F Mobil DTE 11 15o F to 150o F Shell TELLUS T15 15o F to 150o F Level 2 Cold Conditions Manufacturer Type Temperature Range Chevron AVIATION A 50o F to 80o F Mo...

Page 14: ...tches located on opposite side from door hinges Switch keyways must face down Drill a 2 1 4 hole through the outside wall at desired locations to mount toggle switches Must use heat shrink tubing prov...

Page 15: ...EMENT Stand Clear Bottom of Platform P55198 2 Secure Latch P55202 Operation of Lift Gate P55307 Max Capacity Decal Urgent Warning P55199 Read and Understand P55203 Shut Off Power P55201 Extreme Shield...

Page 16: ...er grommets if you prefer Charge line power line clamped to bottom of cross members with loom clamps Electric line from gate to power pack through cross members with rubber grommets if you prefer Elec...

Page 17: ...rcuit breaker Platform will not lower 1 Battery is low 2 Bad ground or electrical connection 3 Lowering valve is bad 1 Recharge the batteries 2 Check for corrosion and tighten 3 Check the coil Platfor...

Page 18: ...________________________________________________________________ ______________________________________________________________________________ ________________________________________________________...

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