Leuze electronic IPS 208i Original Operating Instructions Download Page 27

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Mounting

Leuze electronic

IPS 208i

6.2.2

Mounting with the BTU 320M-D12 mounting system

Mounting with a BTU 320M-D12 mounting system is intended for 12-mm rod mounting. For ordering infor-
mation, see chapter 15.5 "Other accessories".

Mount the mounting system on the rod with the clamp profile (system-side).

Mount the device to the mounting system with M4 fastening screws.

Max. tightening torque of the fastening screws: 1.4 Nm

Location and thread depth of the mounting thread: see chapter 14.5 "Dimensioned drawings"

6.2.3

Mounting with the BT 320M mounting bracket

Mounting with a BT 320M mounting bracket is intended for wall mounting. For ordering information, see
chapter 15.5 "Other accessories".

Mount the mounting bracket on the system side with M4 fastening screws (included in delivery con-
tents).

Mount the device to the mounting bracket with M4 fastening screws.

Max. tightening torque of the fastening screws: 1.4 Nm

Location and thread depth of the mounting thread: see chapter 14.5 "Dimensioned drawings"

6.2.4

Mounting with the BTU 320M-D12-RL70 mounting bracket

Mounting using a BTU 320M-D12-RL70 mounting bracket is intended for 12 mm rod mounting in combina-
tion with the RL-70/40r-003-M12 ring light. For ordering information, see chapter 15.5 "Other accessories".

Mount the ring light to the mounting bracket with M4 fastening screws.

Mount the device to the mounting bracket with M4 fastening screws.

Max. tightening torque of the fastening screws: 1.4 Nm

Location and thread depth of the mounting thread: see chapter 14.5 "Dimensioned drawings"

Mount the mounting bracket on the rod with the clamp profile (system-side).

Summary of Contents for IPS 208i

Page 1: ...O r i g i n a l o p e r a t i n g i n s t r u c t i o n s EN 2017 11 50137619 We reserve the right to make technical changes IPS 208i Camera based positioning sensor...

Page 2: ...2017 Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany Phone 49 7021 573 0 Fax 49 7021 573 199 http www leuze com info leuze com Leuze electronic IPS 208i 2...

Page 3: ...4 2 Camera operating modes 19 4 2 1 Single trigger mode 19 4 2 2 Reading gate control 19 4 3 Quality score 19 4 4 Offset 19 4 5 Teach position 20 4 6 Detection status 20 4 7 Leuze webConfig tool 20 5...

Page 4: ...ration via configuration codes 43 8 6 Activating device functions 43 9 Commissioning Leuze electronic webConfig tool 44 9 1 System requirements 44 9 2 Start webConfig tool 44 9 3 Short description of...

Page 5: ...14 5 Dimensioned drawings 62 14 6 Dimensioned drawings Accessories 63 15 Order guide and accessories 66 15 1 Nomenclature 66 15 2 Type overview 66 15 3 Optical accessories 67 15 4 Cables accessories...

Page 6: ...rm actions Tab 1 3 Terms and abbreviations CMOS Semiconductor process for implementing integrated circuits Complementary Metal Oxide Semiconductor EMC Electromagnetic compatibility EN European standar...

Page 7: ...ion of the region of interest coordinate center PLC Programmable Logic Control corresponds to Programmable Logic Controller PLC SWI Switching Input SWO Switching Output TCP IP Internet protocol family...

Page 8: ...s before commissioning the device Knowledge of the oper ating instructions is an element of proper use NOTICE Integrated illumination The camera based positioning sensors of the IPS 200i series corres...

Page 9: ...by a certified electrician Due to their technical training knowledge and experience as well as their familiarity with relevant standards and regulations certified electricians are able to perform work...

Page 10: ...four digital outputs or via the interface The positioning sensor can be operated and configured using the integrated webConfig tool via the Eth ernet service interface The positioning sensor consists...

Page 11: ...gnostics using the output of quality scores and detection status Optional model with heating for use to 30 C Variously coded M12 connections for unique assignment of the connections Voltage supply swi...

Page 12: ...5 7 6 4 1 Lens 2 Control panel with indicator LEDs control buttons and function program selection display 3 LEDs for illumination infrared light 4 M4 mounting thread 5 Device housing 6 Housing hood 7...

Page 13: ...tage switching inputs outputs D coded 4 pin M12 connection for the Ethernet connection PWR SWIO HOST 1 2 1 PWR SWIO M12 plug 12 pin A coded 2 HOST M12 socket 4 pin D coded Fig 3 2 Electrical connectio...

Page 14: ...sing four green feedback LEDs These LEDs are activated upon shipment of the device from the factory and can be deactivated via the webConfig tool 1 2 3 4 6 7 5 8 1 LED indicators PWR NET LINK 2 Functi...

Page 15: ...nchronous with NET LED Positioning possible Red Flashing Device ok warning set Positioning possible Temporary operating fault ON continuous light Device error parameter enable No positioning possible...

Page 16: ...on Function selection The following functions are selected and displayed via the bar graph display see chapter 8 6 Activating device functions AUTO Auto setup function for determining the optimum expo...

Page 17: ...on the functionality If no button is pressed for a longer period of time flashing of the LED is ended automatically by the device NOTICE The AUTO and ADJ functions always apply to the currently valid...

Page 18: ...apter 4 4 Offset Teach position see chapter 4 5 Teach position Detection status see chapter 4 6 Detection status The sensor operates in two dimensions X and Y X corresponds to the horizontal axis Y co...

Page 19: ...n the reading gate control opens a time window in the device for the positioning operation In this time window the positioning sensor continuously determines the relative position and outputs the posi...

Page 20: ...tool Via control buttons on the device via AUTO mode or ADJ mode Via an Ethernet online command If the teaching in of the position fails it may be due to the following reasons The marker is not locat...

Page 21: ...ositioning sensor is used for the optical contactless fine position ing of a high bay storage device in the X and Y direction 5 1 Compartment fine positioning of a high bay storage device Fig 5 1 Comp...

Page 22: ...Applications Leuze electronic IPS 208i 22 5 2 Compartment fine positioning in a small part container storage system Fig 5 2 Compartment fine positioning in a small part container storage system...

Page 23: ...racteristics of the sensor with various markers NOTICE Observe when choosing the mounting location Make certain that the required environmental conditions humidity temperature are main tained Avoid po...

Page 24: ...um tilt angle or angle of inclination is dependent on the surface of the bar and the working distance Normally a tilt angle of 5 and an angle of inclination of 0 is recommended 6 1 3 Determining the w...

Page 25: ...m 10 mm 5 mm 1 1 Working distance mm Fig 6 2 Typical working distances for markers with different marker diameters Relationship between working distance and field of view size The following images sho...

Page 26: ...that surrounds a marker reflects diffusely The area behind the marker in the case of holes should remain unbuilt within an area of 500 mm For closed profiles use only reflectors as markers Avoid glos...

Page 27: ...ting bracket on the system side with M4 fastening screws included in delivery con tents Mount the device to the mounting bracket with M4 fastening screws Max tightening torque of the fastening screws...

Page 28: ...fore replacing the device hood NOTICE Check the seal before mounting Check the seal on the base of the device housing for cleanliness before mounting the new housing hood NOTICE Clean the new housing...

Page 29: ...ly If faults cannot be rectified take the device out of operation Protect the device from acci dentally being started NOTICE Shielding connection The shielding is connected via the M12 connector housi...

Page 30: ...CE Ready made cables are available for all connections see chapter 15 4 Cables accessories Voltage supply and switching inputs outputs The voltage supply 18 V 30 V DC is connected at the PWR SWIO M12...

Page 31: ...ot used 7 SWO5 Black Digital switching output X 8 SWO6 Gray Digital switching output X 9 SWO7 Red Digital switching output Y 10 SWO8 Violet Digital switching output Y 11 SWI3 Gray pink Digital switchi...

Page 32: ...ts are configured by default as follows SWI1 Switching input Trigger default SWO2 Switching output device ready default SWI3 Switching input Program selection 0 SWI4 Switching input Program selection...

Page 33: ...V DC in normal operation Each configured switching output is short circuit proof 7 3 HOST Host input Ethernet 4 pin M12 socket D coded for connecting to HOST 1 3 2 4 Fig 7 5 HOST connection Tab 7 2 H...

Page 34: ...ess cannot be changed The device automatically supports the transmission rates of 10 Mbit s 10BASE T and 100 Mbit s 10BASE TX as well as auto negotiation and auto crossover The device supports the fol...

Page 35: ...gths and the shielding types Connection Interface Max cable length Shielding Network from the first IPS 200i to the last net work participant Ethernet Max segment length 100 m for 100BASE TX twisted p...

Page 36: ...9 6 8 7 1 IPS 200i positioning sensor 2 External illumination e g 50132511 3 MA 150 modular connection unit 4 Sensor photoelectric sensor diffuse sensor 5 Cable M12 connector RJ45 4 pin 2 m e g 50109...

Page 37: ...nication is decentrally distributed in the high bay storage device via the Ethernet switch Circuit diagram example for the connection to an Ethernet switch PWR SWIO1 8 PWR SWIO1 8 Ethernet Ethernet PW...

Page 38: ...eters are stored in the factory setting Working distance 300 mm Marker diameter 13 mm Marker hole or reflector Offset X Y 0 mm Tolerance X Y 4 mm Marker tolerance 15 Activation via SWI1 default readin...

Page 39: ...confirmed The AUTO or ADJ function is then activated or deactivated Press the navigation button once The PROGRAM 1 LED flashes program 1 is preselected Press the navigation button several times to pr...

Page 40: ...PC 192 168 060 110 Set the subnet mask of the PC to the same value as on the sensor Example 255 255 255 0 Confirm all of the settings dialogs with OK or Close Connect the Ethernet interface of the dev...

Page 41: ...the documents the Address Link Label establishes a unique reference between the mounting location the MAC address or the device and the associated control program There is no need for time consuming...

Page 42: ...nt application host system are to be received If there is a connection request and a connection is established by the superior host system PC control as client the device in server mode accepts the co...

Page 43: ...um illumination setting for the given scenario 2 Determine marker Automatic determination of the marker 3 Feedback LEDs Optical feedback for aligning the sensor 4 Teach position Automatic shifting of...

Page 44: ...resolution 1280 x 800 pixels or higher Internet browser Internet Explorer version 9 0 or higher Firefox version 30 or higher Chrome version 40 or higher NOTICE Regularly update the operating system a...

Page 45: ...ersion Clear browser history The cache of the Internet browser is to be cleared if different device types or devices with different firmware were connected to the webConfig tool Delete cookies and tem...

Page 46: ...ted The image currently recorded by the sensor is displayed if the function was not deactivated in the webConfig tool The configuration cannot be changed Service Process communication to the control o...

Page 47: ...ata output Configuring the switching inputs outputs Configuring communication parameters and interfaces General device settings e g device names DIAGNOSTICS Event logging of warnings and errors MAINTE...

Page 48: ...ct from PC Configuration via an existing configuration project Save project on PC Save configuration project 9 3 4 Configuring applications with the wizard With the configuration wizard you can set up...

Page 49: ...programs are available these can be configured individually Select CONFIGURATION PROGRAM ADMINISTRATION The Program overview dialog is displayed Fig 9 5 Program overview dialog Select the program tha...

Page 50: ...ication Select CONFIGURATION PROGRAM ADMINISTRATION Select the active program Select CONFIGURATION Marker The Marker dialog is displayed Fig 9 7 Configuring markers NOTICE Set the working distance Set...

Page 51: ...able digital switching outputs Select the active program Select CONFIGURATION CONTROL Digital IOs The Digital IOs dialog is displayed Fig 9 8 Digital IOs The sensor makes the X X Y Y digital switching...

Page 52: ...2 Tolerance range X Fig 9 9 Viewing direction Towards the marker 9 4 5 Outputting measurement values via Ethernet Configuration of the measurement value output via the Ethernet interface The output o...

Page 53: ...ensor Syntax Online commands consist of one or two ASCII characters followed by command parameters No separation characters may be entered between the command and the command parameter s Both small an...

Page 54: ...activated Answer x yyyy zzz x Status of the current detection 0 Detection successful marker detected 1 Detection not successful multiple markers detected 2 Detection not successful no marker detected...

Page 55: ...operating mode Parameter None Acknowledgment SST xxxxxxxx x stands for a single bit value 1 or 0 Bit 7 is at the far left bit 0 is at the far right 0 Ready 1 The sensor is ready to receive a trigger...

Page 56: ...ng Parameter None Acknowledgment None Deactivate positioning Command Description The command deactivates configured positioning Parameter None Acknowledgment None 10 2 XML based communication You can...

Page 57: ...E Do not use aggressive cleaning agents Do not use aggressive cleaning agents such as thinner or acetone for cleaning the device Maintenance Repairs to the device must only be carried out by the manuf...

Page 58: ...inuous light Device error parameter enable Contact Leuze electronic customer service see chapter 13 Service and support Red flashing Warning set Temporary operating fault Query diagnostic data and car...

Page 59: ...rs Service center Leuze electronic GmbH Co KG In der Braike 1 D 73277 Owen Germany 13 1 What to do should servicing be required NOTICE Please use this chapter as a master copy should servicing be requ...

Page 60: ...otal current Short circuit proof protected against polarity reversal Process interface Ethernet 10 100 Mbit s Tab 14 2 Operating and display elements Keyboard 2 control buttons LEDs 1 dual LED green r...

Page 61: ...14 5 Optical data Integrated LED illumination Infrared not visible 850 nm Exempt group in acc with IEC 60825 1 EN 62471 2008 Integrated feedback LEDs Green 525 nm Beam exit Front Image sensor Global s...

Page 62: ...ithout load on the switching output During strobed operation a higher power can briefly be consumed Warmup time Minimum 30 minutes at 24 V DC and an ambient temperature of 30 C Tab 14 8 Environmental...

Page 63: ...tronic IPS 208i 63 14 6 Dimensioned drawings Accessories all dimensions in mm Fig 14 2 Dimensioned drawing of the BTU 320M D12 mounting system all dimensions in mm Fig 14 3 Dimensioned drawing of the...

Page 64: ...Technical data Leuze electronic IPS 208i 64 all dimensions in mm Fig 14 4 Dimensioned drawing of the BTU 320M D12 RL70 mounting bracket for ring light...

Page 65: ...30109 5 SWIO4 PWR PWR SWIO IDENT SWO2 SWI1 HOST 39 33 55 75 95 C 4 5 B E A A F 4 5 31 D all dimensions in mm A Earthing strap B Green LED PWR C White LED SWI1 D White LED SWO2 E White LED SWIO3 F Whit...

Page 66: ...sity f Lens 3 4 1 mm 102 Device with connector socket Beam exit at front I Illumination infrared r Resolution range 3 1280 x 960 pixels Z Type of protective screen Plastic G Glass A Heating variant wi...

Page 67: ...0130285 KDS S M12 CA M12 CA P1 050 Connection cable length 5 m 50130286 KDS S M12 CA M12 CA P1 100 Connection cable length 10 m Tab 15 6 Accessories Ethernet connection cable to RJ 45 Part no Part des...

Page 68: ...Accessories reflectors Part no Part designation Description 50130343 MTKZ 13 30 SET Reflector SET for 13 mm bore hole set contains 100 pieces 50129092 MTKZ 15 30 SET Reflector SET for 15 mm bore hole...

Page 69: ...formity Leuze electronic IPS 208i 69 16 EC Declaration of Conformity The positioning sensors of the IPS 200i series have been developed and manufactured in accordance with the applicable European stan...

Page 70: ...10 20 DATA LINK ESCAPE Data link escape DC1 17 11 21 DEVICE CONTROL 1 Device control character 1 DC2 18 12 22 DEVICE CONTROL 2 Device control character 2 DC3 19 13 23 DEVICE CONTROL 3 Device control...

Page 71: ...53 35 65 5 Number 6 54 36 66 6 Number 7 55 37 67 7 Number 8 56 38 70 8 Number 9 57 39 71 9 Number 58 3A 72 COLON Colon 59 3B 73 SEMICOLON Semicolon 60 3C 74 LESS THAN Less than 61 3D 75 EQUALS Equals...

Page 72: ...6 CIRCUMFLEX Circumflex _ 95 5F 137 UNDERSCORE Underscore 96 60 140 GRAVE ACCENT Grave accent a 97 61 141 a Lower case letter b 98 62 142 b Lower case letter c 99 63 143 c Lower case letter d 100 64 1...

Page 73: ...ed after reading this code Configuration changes via the configuration codes are only possible via button activation on the control panel of the sensor AUTO function Proceed as follows to read in a co...

Page 74: ...activation 17 3 License terms This product contains software components that are licensed by the copyright holders as free software or as open source software under the GNU General Public License Vers...

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