Let's Go Aero HexCap Manual Download Page 3

Step 5: 

Step 6: 

Step 7: 

IMPORTANT - THIS STEP REQUIRES TWO PEOPLE FOR PROPER INSTALLATION.

Tightly roll both Bulk Heads [

B & C

] into the grooves of the HexCap Body Cover [

A

]. [Figure 7]

Install the remaining two (2) Joint Connectors Bolts through the corners of the HexCap Body to secure the Bulk Heads to 
the cover. [Figure 8]

NOTE: 

Be sure the Joint Connector Bolts on each end are properly threaded through each pre-installed Pin Nut. 

Flex and place the HexCap Insert [

F

] into the center of the HexCap Cover 

Assembly by causing tension between the metal siding of the Assembly as 
shown. [Figure 9]

IMPORTANT - THIS STEP REQUIRES TWO PEOPLE FOR PROPER INSTALLATION.

Place the HexCap Cover Assembly SQUARELY on the trailer with the 
Front Bulk Head (with Hinges) [

B

] onto the 

front

 of the trailer as shown. 

[Figure 10]

Using the Hinges as a guide, mark the holes for the Hinges. Using a 
drill, drive the Hinge Tek Screw (SM) [

K

into the trailer to attach the Cover Assembly 
to the Trailer. [Figure 11] 

Fully secure the pre-installed Upper Hinge 
Bolts to the Cover using a 7/16in Wrench. 

TOOL REQUIRED: 5/32in Hex Key

TOOL REQUIRED: Drill; 5/16in Hex Driver; 7/16in Wrench

A

A

A

A

B

K

K

F

B

B

B

C

C

JOINT 

CONNECTOR BOLT

UPPER

BOLTS

Page 3 of 7

[Figure 7]

[Figure 8]

[Figure 9]

[Figure 10]

[Figure 11]

Summary of Contents for HexCap

Page 1: ... 2 2 2 4 4 2 Step 1 TOOLS REQUIRED M6 Hex Key 5 32in Hex Key 3 16in Hex Key Starting with one End Gate corner of the trailer only Remove the existing Black End Cap from one corner of the Trailer End Gates Save this End Cap for later replacement Loosen the existing corner bolt and remove it This bolt can be discarded Remove the existing Metric Pin Nut This Pin Nut can also be discarded Figure 1 2 5...

Page 2: ... not remove the pre installed Pin Nuts IMPORTANT THIS STEP REQUIRES TWO PEOPLE FOR PROPER INSTALLATION Place the HexCap Body Cover A on a large flat surface Starting at one end of the Body Cover align both Bulk Heads B C into the grooves inside the cover NOTE The Rear Bulk Head with Handles C MUST be installed on the side of the Cover with the pre installed Latch Keepers Be sure the hardware handl...

Page 3: ...ween the metal siding of the Assembly as shown Figure 9 IMPORTANT THIS STEP REQUIRES TWO PEOPLE FOR PROPER INSTALLATION Place the HexCap Cover Assembly SQUARELY on the trailer with the Front Bulk Head with Hinges B onto the front of the trailer as shown Figure 10 Using the Hinges as a guide mark the holes for the Hinges Using a drill drive the Hinge Tek Screw SM K into the trailer to attach the Co...

Page 4: ...PER INSTALLATION From the front of the trailer locate the 5 U Tube Measure 1in across and 1in down and mark this spot Drill a hole using a dill with a 5 16in drill bit in the marked location Figure 15 16 On the inside of the trailer insert one 1 Ball Stud J with two 2 of the attached Washers into the newly made hole On the outside of the trailer secure the Ball Stud with the remaining Washers and ...

Page 5: ...Studs Figure 19 Step 10 Step 11 Locate the End Gate Brackets on the rear of the Trailer below the pre installed Latch Keepers Working with one End Gate Bracket at a time Remove the two 2 bolts holding the End Gate Bracket in place Figure 20 Place the Latch Plate M over the End Gate Bracket and align the holes Secure the Latch Plate M and End Gate Bracket to the Trailer by re installed End Gate Bra...

Page 6: ... are engaged and in the locked position Working with only one 1 Joint connector bolt at a time Remove one 1 Joint Connector Bolt from ends of each Bulk Head B C and then re install the Joint Connector Bolt securing one end of the Cover Band Assembly Q R to the edge of the Cover Figure 25 26 Repeat this Step for the remaining three corners of the HexCap Cover to fully secure each Cover Band NOTE Th...

Page 7: ...letsgoaero com to get an RMA number No warranty is given for LGA products purchased outside of the United States and Canada To register your product visit the Let s Go Aero website at www LetsGoAero com To learn more about our products and stay informed about useful options for transporting all kinds of gear with your carrier be sure to visit our website www LetsGoAero com Patent and trademark pro...

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