Step 2:
Step 3:
Step 4:
Insert one (1) Standard Pin Nut [
E
]
where the existing Metric Pin Nut was
removed in Step 1.
Using one (1) Flush End Gate Screw [
D
],
insert the screw into the interior of the
tube where the existing bolt from Step
1 was removed passing through the Pin
Nut. [Figure 3]
NOTE:
The Flush End Gate Screw [
D
]
should be placed into the
INTERIOR
of
the tube so that head of the bolt rests
INSIDE
the tube.
Re-install the Black End Cap that was removed from Step 1. [Figure 4]
Repeat Steps 1 & 2 for the remaining THREE corners of the Trailer End Gates.
Remove the pre-installed Joint Connector Bolts
from each side of the Front & Rear Bulk Head [
B
& C
] and set the bolts aside. [Figure 5]
NOTE:
Do not remove the pre-installed Pin Nuts.
IMPORTANT - THIS STEP REQUIRES TWO PEOPLE FOR
PROPER INSTALLATION.
Place the HexCap Body Cover [
A
] on a large flat surface.
Starting at one end of the Body Cover, align both Bulk Heads [
B
& C
] into the grooves inside the cover.
NOTE:
The Rear Bulk Head (with Handles) [
C
]
MUST
be
installed on the side of the Cover with the pre-installed Latch
Keepers. Be sure the hardware (handles and hinges) on BOTH
Bulk heads faces away from the HexCap Body Cover.
Install two (2) Joint Connector Bolts removed from Step 3 into
the holes at each corner of the Hexcap Cover [
A
] securing the
Pin Nuts in both Bulk Heads to the Cover as shown. [Figure 6]
TOOL REQUIRED: M6 or 1/4in Hex Key
TOOL REQUIRED: 5/32in Hex Key
TOOL REQUIRED: 5/32in Hex Key
D
D
E
EXISTING
END CAP
B
B
C
C
JOINT
CONNECTOR BOLT
JOINT
CONNECTOR BOLT
LATCH
KEEPER
A
Page 2 of 7
[Figure 3]
[Figure 4]
[Figure 5]
[Figure 6]
