Let's Go Aero HexCap Manual Download Page 1

HexCap Hardshell Tonneau Cover 

Tonneau Cover For LittleGiant & SPEC Ops Trailers

P/N T00482

PARTS LIST

 

Qty   Description

Body Cover
Front Bulk Head (With Hinges)
Rear Bulk Head (With Handle)
Flush End Gate Screws
Standard Pin Nuts
HexCap Insert
Bracketed Ball Stud & Assemblies
Ball Stud Bracket Spacers
Ball Studs & Assemblies
Hinge Tek Screws (SM)
Gas Lifts
Latch Plates
Weather Stripping
Weather Stripping Tex Screws (LG)
Cover Bands
Band Springs

A

B

C

D

E

F

G

H

J

L

M

N

P

Q

R

1
1
1
4
4
1
2
2
2
4
2
2
2
4
4
2

Step 1: 

TOOLS REQUIRED:

M6 Hex Key
5/32in Hex Key
3/16in Hex Key

Starting with one End Gate 
corner of the trailer only. Remove 
the existing Black End Cap from 
one corner of the Trailer End 
Gates. Save this End Cap for 
later replacement. 

Loosen the existing corner bolt 
and remove it. This bolt can be 
discarded. 

Remove the existing 

Metric

 Pin 

Nut. This Pin Nut can also be discarded.
[Figure 1 & 2]

5/16in Hex Driver
13mm Wrench
1/2in Wrench

7/16in Wrench
3/8in Wrench Driver
5/16in Drill Bit

TOOL REQUIRED: 13mm or 1/2in Wrench

Drill
Phillips Screw Driver

A

D

L

Q

K

P

G

N

H

M

J

E

R

B

C

F

EXISTING 

BOLT

EXISTING 

PIN NUT

EXISTING 

END CAP

Page 1 of 7

[Figure 1]

[Figure 2]

HEXCAP MANUAL 081419

Summary of Contents for HexCap

Page 1: ... 2 2 2 4 4 2 Step 1 TOOLS REQUIRED M6 Hex Key 5 32in Hex Key 3 16in Hex Key Starting with one End Gate corner of the trailer only Remove the existing Black End Cap from one corner of the Trailer End Gates Save this End Cap for later replacement Loosen the existing corner bolt and remove it This bolt can be discarded Remove the existing Metric Pin Nut This Pin Nut can also be discarded Figure 1 2 5...

Page 2: ... not remove the pre installed Pin Nuts IMPORTANT THIS STEP REQUIRES TWO PEOPLE FOR PROPER INSTALLATION Place the HexCap Body Cover A on a large flat surface Starting at one end of the Body Cover align both Bulk Heads B C into the grooves inside the cover NOTE The Rear Bulk Head with Handles C MUST be installed on the side of the Cover with the pre installed Latch Keepers Be sure the hardware handl...

Page 3: ...ween the metal siding of the Assembly as shown Figure 9 IMPORTANT THIS STEP REQUIRES TWO PEOPLE FOR PROPER INSTALLATION Place the HexCap Cover Assembly SQUARELY on the trailer with the Front Bulk Head with Hinges B onto the front of the trailer as shown Figure 10 Using the Hinges as a guide mark the holes for the Hinges Using a drill drive the Hinge Tek Screw SM K into the trailer to attach the Co...

Page 4: ...PER INSTALLATION From the front of the trailer locate the 5 U Tube Measure 1in across and 1in down and mark this spot Drill a hole using a dill with a 5 16in drill bit in the marked location Figure 15 16 On the inside of the trailer insert one 1 Ball Stud J with two 2 of the attached Washers into the newly made hole On the outside of the trailer secure the Ball Stud with the remaining Washers and ...

Page 5: ...Studs Figure 19 Step 10 Step 11 Locate the End Gate Brackets on the rear of the Trailer below the pre installed Latch Keepers Working with one End Gate Bracket at a time Remove the two 2 bolts holding the End Gate Bracket in place Figure 20 Place the Latch Plate M over the End Gate Bracket and align the holes Secure the Latch Plate M and End Gate Bracket to the Trailer by re installed End Gate Bra...

Page 6: ... are engaged and in the locked position Working with only one 1 Joint connector bolt at a time Remove one 1 Joint Connector Bolt from ends of each Bulk Head B C and then re install the Joint Connector Bolt securing one end of the Cover Band Assembly Q R to the edge of the Cover Figure 25 26 Repeat this Step for the remaining three corners of the HexCap Cover to fully secure each Cover Band NOTE Th...

Page 7: ...letsgoaero com to get an RMA number No warranty is given for LGA products purchased outside of the United States and Canada To register your product visit the Let s Go Aero website at www LetsGoAero com To learn more about our products and stay informed about useful options for transporting all kinds of gear with your carrier be sure to visit our website www LetsGoAero com Patent and trademark pro...

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