3
2009.07 / a
LEROY-SOMER
InstallatIon anD maIntenance
MICRO GEARLESS XAP1-CE
Permanent magnet synchronous motor for commercial lifts
4406 en -
SUMMARY
1 - DELIvERY
.............................................................................................................................................................................. 4
2 - STORAGE
.............................................................................................................................................................................. 5
2.1 - storage facility ................................................................................................................................................................ 5
2.2 - extended storage (>3 months) ....................................................................................................................................... 5
3 - ENvIRONMENT
...................................................................................................................................................................... 5
4 - PUTTING INTO SERvICE
...................................................................................................................................................... 5
4.1 - Installation ...................................................................................................................................................................... 5
4.1.1 - cleaning ................................................................................................................................................................. 6
4.1.2 - mechanical installation ........................................................................................................................................... 6
4.2 - connection ...................................................................................................................................................................... 6
4.2.1 - motor connection .................................................................................................................................................... 6
4.2.2 - encoder connection ............................................................................................................................................... 7
4.3 - start up ............................................................................................................................................................................ 7
5 - MAINTENANCE / SERvICE
................................................................................................................................................... 7
5.1 - after one month of running .............................................................................................................................................. 7
5.2 - every year ....................................................................................................................................................................... 7
6 - ADJUSTMENT PROCEDURE FOR BRAKE, ENCODER AND MICRO-SWITCH
.................................................................. 7
6.1 - Brake airgap adjustment and control .............................................................................................................................. 7
6.2 - encoder adjustment ....................................................................................................................................................... 7
6.3 - micro-switch control and adjustment .............................................................................................................................. 7
6.3.1 - control of the micro-switches ................................................................................................................................. 7
6.3.2 - adjustment ............................................................................................................................................................. 7
6.3.2.1 - tools needed ................................................................................................................................................. 7
6.3.2.2 - adjustment of the micro-switches .................................................................................................................. 7
7 - REPLACEMENT OF ENCODER, BRAKE AND MICRO-SWITCHES
.................................................................................... 8
7.1 - Procedure for encoder replacement ................................................................................................................................ 8
7.1.1 - encoder dismantling procedure ............................................................................................................................. 8
7.1.2 - Reassembly of the encoder ................................................................................................................................... 8
7.1.3 - adjusting the encoder (see § 6.2) ............................................................................................................................ 8
7.2 - Brake replacement procedure ......................................................................................................................................... 8
7.2.1 - Removing the encoder (see § 7.1.1) ....................................................................................................................... 8
7.2.2 - Removing the old brake and the brake disc ............................................................................................................ 8
7.2.3 - Fittig the new brake ................................................................................................................................................. 8
8 - ORDERING REPLACEMENT PARTS
.................................................................................................................................... 9
9 - RESCUE PROCEDURE IN CASE OF POWER SUPPLY FAILURE
..................................................................................... 10
9.1 - choice of side of manual rescue device ........................................................................................................................ 10
9.2 - Procedure for the installation of the manual rescue device ............................................................................................ 10
9.3 - Handling of the cabin ..................................................................................................................................................... 10