Leroy-Somer MICRO GEARLESS XAP1-CE Installation And Maintenance Manual Download Page 2

2

2009.07 / a

LEROY-SOMER

InstallatIon anD maIntenance

MICRO GEARLESS XAP1-CE

Permanent magnet synchronous motor for commercial lifts

4406 en -

NOTE

leRoY-someR reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological 

developments. the information contained in this document may therefore be changed without notice.

CAUTION

For the user’s own safety, this XaP1 motor must be connected to an approved earth  ( )).

For the user’s own safety, this XaP1 motor must be connected to an approved earth (terminal).

If accidentally starting the installation is likely to cause a risk to personnel or the machines being driven, it is essential to supply the 

equipment via a circuit-breaking device (power contactor) which can be controlled via an external safety system (emergency stop, 

detection of errors on the installation).

the motor which is the subject of this manual is designed to be integrated in an installation or an electrical machine, and can under 

no circumstances be considered to be a safety device. It is therefore the responsibility of the machine manufacturer, the designer of 

the installation or the user to take all necessary precautions to ensure that the system complies with current standards, and to provide 

any devices required to ensure the safety of equipment and personnel.

LEROY-SOMER declines any responsibility in the event of the above recommendations not being observed.

SAFETY AND OPERATING INSTRUCTIONS FOR LIFT MOTORS

Throughout the manual, this symbol warns of consequences which may arise from inappropriate use of the motor, 

since electrical risks may lead to material or physical damage as well as constituting a fire hazard.

1 - GENERAL

Depending on their degree of protection, motors may contain 

moving parts, as well as hot surfaces, during operation.

Unjustified removal of protection devices, incorrect use, faulty 

installation or inappropriate operation could represent a

serious risk to personnel and equipment.

For further information, consult the manual.

all work relating to transportation, installation, commissioning 

and maintenance must be performed by experienced,

qualified personnel (see national specifications for installation 

and accident prevention).

In these basic safety instructions, qualified personnel means 

persons competent to install, mount, commission and operate 

the product and possessing the relevant qualifications.

2 - USE

XaP1  motors  are  components  designed  for  integration  in 

installations or electrical machines.

When integrated in a machine, commissioning must not take 

place until it has been verified that the machine conforms to the 

machinery Directive.

commissioning can take place only if the requirements of the 

electromagnetic compatibility Directive are met.

the  motors  meet  the  requirements  of  the  low  Voltage 

Directive.

the technical characteristics and instructions concerning the 

connection conditions specified on the nameplate and in the 

documentation provided must be observed without fail.

3 - TRANSPORTATION, STORAGE

all instructions concerning transportation, storage and correct 

handling must be observed.

The climatic conditions specified in the technical manual must 

be observed.

4 - INSTALLATION

the installation and cooling of equipment must comply with the 

specifications in the manual supplied with the product.

the motors must be protected against excessive stress. In 

particular, there must be no damage to parts and/or modification 

of the clearance between components during transportation 

and handling. 

the motors contain parts which are sensitive to electrostatic 

stress  and  may  be  easily  damaged  if  handled  incorrectly 

(encoder). 

5 - ELECTRICAL CONNECTION

When work is performed on the motors which are powered up, 

the  national  accident  prevention  specifications  must  be 

respected.

the  electrical  installation  must  comply  with  the  relevant 

specifications  (for  example  conductor  cross-sections, 

protection via fused circuit-breaker, connection of protective 

conductor). more detailed information is given in the manual.

Instructions for an installation which meets the requirements 

for electromagnetic compatibility, such as screening,

earthing, and correct insertion of cables and conductors, are 

given in the documentation supplied with the motor. these 

instructions must be followed under all circumstances, even if 

the motor carries the ce mark.

adherence to the limits given in the emc legislation is the 

responsibility of the manufacturer of the installation or the

machine.

6 - OPERATION

Installations incorporating speed controllers must be fitted with 

additional protection and monitoring devices as laid down in 

the  current  relevant  safety  regulations:  law  on  technical 

equipment, accident prevention regulations, etc.

The modification of the speed controller by using the control 

software is permitted.

active parts of the device and live power connections must not 

be touched immediately after the speed controller is

powered down, as the capacitors may still be charged. 

During operation, all protective covers must remain closed.

7 - SERvICING AND MAINTENANCE

Refer to the manufacturer’s documentation.

This manual must be forwarded to the end-user !

Summary of Contents for MICRO GEARLESS XAP1-CE

Page 1: ...MICRO GEARLESS XAP1 CE 2009 07 a Installation and maintenance Permanent magnet synchronous motor for commercial lifts This manual is to be given to the end user 4406 en ...

Page 2: ...ons or electrical machines When integrated in a machine commissioning must not take place until it has been verified that the machine conforms to the Machinery Directive Commissioning can take place only if the requirements of the Electromagnetic Compatibility Directive are met The motors meet the requirements of the Low Voltage Directive The technical characteristics and instructions concerning t...

Page 3: ... and control 7 6 2 Encoder adjustment 7 6 3 Micro switch control and adjustment 7 6 3 1 Control of the micro switches 7 6 3 2 Adjustment 7 6 3 2 1 Tools needed 7 6 3 2 2 Adjustment of the micro switches 7 7 REPLACEMENT OF ENCODER BRAKE AND MICRO SWITCHES 8 7 1 Procedure for encoder replacement 8 7 1 1 Encoder dismantling procedure 8 7 1 2 Reassembly of the encoder 8 7 1 3 Adjusting the encoder see...

Page 4: ...ion given in this manual absolves the manufacturer of his responsibility The product is under guarantee provided that it has not been partially or totally dismantled without assistance from LEROY SOMER or its approved representative during the guarantee period CAUTION Make sure the cabin is secured before intervening on motor or brakes RECEPTION 1 Controls to be done Assure conformity between the ...

Page 5: ...l is not reached dry with an external or internal heater Drying with external heat source Place the motor in an oven at 70 C for at least 24 hours until the correct insulation is obtained 100MOhm Make sure the temperature is raised gradually in order to remove condensation After drying at ambient temperature during the cooling phase make regular checks of the insulation level which will tend to dr...

Page 6: ...nal U V W Running Direction Green Yellow Blue or Grey Brown Black Clockwise viewing drive shaft Green Yellow 1 2 3 Connect the motor using the adequate cable section cables and terminals are dimensioned according to the current see chart below Check carefully that the terminal screws are tightened correctly Insufficient tightening may destroy the connections due to overheating see picture below Ra...

Page 7: ...ROY SOMER ADJUSTMENT PROCEDURE FOR 6 BRAKES ENCODER AND MICROSWITCHES Control of the airgap of the brake 6 1 The brake must not be energized Measure the airgap with a set of feeler gauges The brake is designed for static application Dynamic braking must be limited to emergencies and tests only At normal use the wear of the brake will be insignificant If the airgap will be bigger than 0 6 mm the br...

Page 8: ...f the encoder in order to remove the encoder base plate Reassembly of the encoder 7 1 2 Assemble the encoder base plate to the encoder with the 2 socket hex screws 14 on the flexible coupling Place the M5 screw inside the encoder without putting the encoder in place Put a drop of Loctite on the thread of the M5 screw Screw the encoder onto the rotor Screw the plastic screw on the top of the encode...

Page 9: ...G OF SPARE PARTS 8 To obtain the most efficient after sales service always provide the following information when ordering motor type and serial number and for each part part designation and or part number quantity to order For immediate identification please indicate the file reference used for the order number of drawing or manual The motor type and the serial number figure on the name plate of ...

Page 10: ...29 and fasten with the 2 screws 30 3 On the opposite side insert the worm shaft bushing 31 4 Fit the cover plate 29 and fasten with the 2 screws 30 Procedure for the installation of 9 2 the manual rescue device 1 Disconnect the motor electrically from the controller 2 Remove the 2 screws 30 3 Remove the cover plate 29 by pivoting around the 2 screws 4 Push the manual rescue device sub assembly 27 ...

Page 11: ...11 2009 07 a LEROY SOMER Installation AND maintenance MICRO GEARLESS XAP1 CE Permanent magnet synchronous motor for commercial lifts 4406 en ...

Page 12: ...MOTEURSLEROY SOMER16015ANGOULÊMECEDEX FRANCE RCS ANGOULÊME N B 671 820 223 S A au capital de 62 779 000 http www leroy somer com ...

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