Lenze IE3 g500-B Project Planning Manual Download Page 63

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50 Hz: 30 kW
87 Hz: 52.5 kW

Inverter operation

Geared motor

5 Hz -

- 20 Hz

50 Hz (1:10)

87 Hz (1:17.4)

rpm

kgcm²

21.3

699

108

1271

216

1271 2.9

378

1271 2.4 2466.000

6.820

g500-B8000 m540-P200/M4

482

21.1

703

107

1278

214

1278 4.8

376

1278 4.0 2723.000

6.860

g500-B13000 m540-P200/M4

668

18.0

824

91.4

1498

183

1498 2.5

321

1498 2.1 2394.000

8.040

g500-B8000 m540-P200/M4

482

16.5

900

83.7

1636

167

1636 3.9

294

1636 3.2 2528.000

8.780

g500-B13000 m540-P200/M4

668

14.8

1005

74.9

1828

150

1828 2.1

263

1828 1.8 2341.000

9.810

g500-B8000 m540-P200/M4

482

14.5

1026

73.4

1865

147

1865 3.5

258

1865 2.9 2480.000

10.010

g500-B13000 m540-P200/M4

668

12.9

1154

65.3

2098

131

2098 1.9

229

2098 1.6 2313.000

11.260

g500-B8000 m540-P200/M4

482

11.9

1250

60.2

2273

121

2273 3.0

212

2273 2.5 2402.000

12.200

g500-B13000 m540-P200/M4

668

11.7

1275

59.1

2318

118

2318 1.7

207

2318 1.5 2297.000

12.440

g500-B8000 m540-P200/M4

482

10.8

1372

54.9

2495

110

2495 4.8

193

2495 4.0 2657.000

13.390

g500-B13000 m540-P200/M4

668

10.2

1450

51.9

2636

104

2636 1.6

182

2636 1.3 2279.000

14.150

g500-B8000 m540-P200/M4

482

10.1

1474

51.1

2679

102

2679 2.5

179

2679 2.1 2374.000

14.380

g500-B8000 m540-P200/M4

482

8.5

1754

42.9

3190

85.9

3190 3.9

151

3190 3.2 2488.000

17.120

g500-B13000 m540-P200/M4

668

8.3

1798

41.9

3268

83.8

3268 2.1

147

3268 1.8 2328.000

17.540

g500-B8000 m540-P200/M4

482

7.7

1922

39.2

3494

78.4

3494 5.6

138

3494 4.7 2745.000

18.750

g500-B20000 m540-P200/M4

918

7.4

2001

37.6

3639

75.3

3639 3.5

132

3639 2.9 2449.000

19.530

g500-B13000 m540-P200/M4

668

7.2

2065

36.5

3754

73.0

3754 1.9

128

3754 1.6 2303.000

20.150

g500-B8000 m540-P200/M4

482

6.9

2161

34.9

3930

69.7

3930 5.0

122

3930 4.1 2639.000

21.090

g500-B20000 m540-P200/M4

918

6.5

2280

33.0

4146

66.1

4146 1.7

116

4146 1.5 2289.000

22.250

g500-B8000 m540-P200/M4

482

6.1

2439

30.9

4435

61.8

4435 2.9

108

4435 2.5 2381.000

23.800

g500-B13000 m540-P200/M4

668

5.7

2593

29.1

4714

58.1

4714 1.6

102

4714 1.3 2273.000

25.300

g500-B8000 m540-P200/M4

482

5.7

2600

29.0

4727

57.9

4727 4.1

102

4727 3.4 2535.000

25.370

g500-B20000 m540-P200/M4

918

5.4

2769

27.2

5034

54.4

5034 2.6

95.5

5034 2.2 2351.000

27.020

g500-B13000 m540-P200/M4

668

5.1

2909

25.9

5290

51.8

5290 3.7

90.9

5290 3.1 2786.000

28.390

g500-B20000 m540-P200/M4

918

5.1

2937

25.6

5340

51.3

5340 1.4

90.0

5340 1.2 2259.000

28.660

g500-B8000 m540-P200/M4

482

4.9

3016

25.0

5484

49.9

5484 2.4

87.7

5484 2.0 2333.000

29.430

g500-B13000 m540-P200/M4

668

4.7

3151

23.9

5729

47.8

5729 2.3

83.9

5729 1.9 2509.000

30.750

g500-B13000 m540-P200/M4

668

4.5

3313

22.7

6024

45.5

6024 1.3

79.8

6024 1.1 2249.000

32.330

g500-B8000 m540-P200/M4

482

4.1

3628

20.8

6596

41.5

6596 1.2

72.9

6596 1.0 2310.000

35.400

g500-B8000 m540-P200/M4

482

4.1

3655

20.6

6646

41.2

6646 2.9

72.3

6646 2.5 2655.000

35.670

g500-B20000 m540-P200/M4

918

3.7

4031

18.7

7328

37.4

7328 1.8

65.6

7328 1.5 2398.000

39.330

g500-B13000 m540-P200/M4

668

3.4

4425

17.0

8045

34.0

8045 1.0

59.7

8045 0.9 2285.000

43.180

g500-B8000 m540-P200/M4

482

3.2

4587

16.4

8340

32.8

8340 2.3

57.6

8340 2.2 2534.000

44.760

g500-B20000 m540-P200/M4

918

3.2

4597

16.4

8359

32.8

8359 1.6

57.5

8359 1.5 2380.000

44.860

g500-B13000 m540-P200/M4

668

2.9

5083

14.8

9242

29.6

9242 0.9

52.0

9242 0.8 2270.000

49.600

g500-B8000 m540-P200/M4

482

2.9

5159

14.6

9380

29.2

9380 2.1

51.3

9380 2.0 2473.000

50.340

g500-B20000 m540-P200/M4

918

2.7

5604

13.4 10188 26.9 10188 1.3

47.2 10188 1.2 2334.000

54.680

g500-B13000 m540-P200/M4

668

2.4

6208

12.1 11288 24.3 11288 1.7

42.6 11288 1.6 2420.000

60.580

g500-B20000 m540-P200/M4

918

2.3

6361

11.8 11565 23.7 11565 1.1

41.6 11565 1.1 2314.000

62.070

g500-B13000 m540-P200/M4

668

2.2

6903

10.9 12551 21.8 12551 1.6

38.3 12551 1.5 2382.000

67.360

g500-B20000 m540-P200/M4

918

2.1

6929

10.9 12597 21.7 12597 1.0

38.2 12597 1.0 2303.000

67.610

g500-B13000 m540-P200/M4

668

2.0

7619

9.9

13853 19.8 13853 1.4

34.7 13853 1.3 2364.000

74.350

g500-B20000 m540-P200/M4

918

1.9

7812

9.6

14204 19.3 14204 0.9

33.8 14204 0.9 2288.000

76.230

g500-B13000 m540-P200/M4

668

1.7

8551

8.8

15547 17.6 15547 1.3

30.9 15547 1.2 2340.000

83.440

g500-B20000 m540-P200/M4

918

1.7

8763

8.6

15933 17.2 15933 0.8

2275.000

85.510

g500-B13000 m540-P200/M4

668

1.5

9689

7.8

17617 15.5 17617 1.1

27.3 17617 1.1 2319.000

94.550

g500-B20000 m540-P200/M4

918

1.4

10715

7.0

19482 14.1 19482 1.0

24.7 19482 1.0 2300.000 104.560 g500-B20000 m540-P200/M4

918

1.2

11990

6.3

21800 12.6 21800 0.9

22.1 21800 0.9 2286.000 117.000 g500-B20000 m540-P200/M4

918

Technical data

Selection tables

Summary of Contents for IE3 g500-B

Page 1: ...Geared motors IE3 g500 B m540 P bevel geared motor Project planning EN...

Page 2: ......

Page 3: ...n on project planning 19 Safety instructions 19 Basic safety instructions 20 Application as directed 21 Foreseeable misuse 21 Residual hazards 22 General information 24 Drive dimensioning 27 Final con...

Page 4: ...orque plates 80 Shaft covers 81 Motor connection 83 Connection options 83 Assignment of the terminal boxes 84 Assignment of the connectors HAN 88 Connection via terminal box 90 Connection via HAN conn...

Page 5: ...ent includes safety instructions which must be observed All persons working on and with the drives must have the documentation at hand during work and observe the information and notes relevant for it...

Page 6: ...er documentation with additional information Example EDKxxx see documentation EDKxxx Layout of the safety instructions DANGER Indicates an extremely hazardous situation Failure to comply with this ins...

Page 7: ...achine integration Low backlash and high torsional rigidity during positioning provide for exact results Three phase AC motors for mains and inverter operation In a power range from 1 5 to 55 kW Lenze...

Page 8: ...range of machine tasks due to the market oriented modular system Simple plug in motor mounting Mounting motors according to IEC 72 DIN 42948 Mounting motors according to NEMA C TC Mounting servo motor...

Page 9: ...h Medium M Long L Number of pole pairs 4 pole 4 Features The following figure provides an overview of the elements and connections on the product Their position size and appearance may vary Oil drain...

Page 10: ...Solid shaft with featherkey V mm 90 x 170 110 x 210 120 x 210 Hollow shaft with keyway H mm 90 100 120 Hollow shaft with shrink disc S mm 95 105 125 Shaft material Steel Output shaft bearing Standard...

Page 11: ...ilable gearbox designs 4The modular system 10 g500 B8000 Hollow shaft with foot Without centring HBR Hollow shaft without foot Without centring HDR With centering HCR Flange with through holes HCK Pro...

Page 12: ...t with shrink disc with foot Without centring SBR Hollow shaft with shrink disc without foot Without centring SDR With centring SCR Flange with through holes SCK Product information The modular system...

Page 13: ...VBR Solid shaft without foot With centering VCR Flange with through holes VCK g500 B13000 B20000 Hollow shaft with foot Without centring HBR With centring HAR Flange with through holes HAK Product inf...

Page 14: ...disc with foot Without centring SBR With centring SAR Flange with through holes SAK Solid shaft with foot Without centring VBR With centring VAR Flange with through holes VAK Product information The m...

Page 15: ...of the defined positions refer to the areas on the geared motor in mounting position M1 A Position of the built on accessories with T L R B F E Top Left Right Bottom Front and End If the geared motor...

Page 16: ...x Blower terminal box HAN connector with without ICN connector with without ICN connector R L B T R L B T R L B T Positions of the connections HAN connector R L E Position of the manual release lever...

Page 17: ...rnal L R L R Position of the hollow shaft with shrink disc Output flange and shrink disc are not possible in the same position L R Position of the output flange Output flange on both sides L R L R Pro...

Page 18: ...Position of the torque plate on the housing foot Position of the torque plate Position of the rubber buffer on the torque plate F B R R L L Product information The modular system Mounting positions 18...

Page 19: ...personal injury and damage to property Observe all specifications of the corresponding documentation supplied This is the precondition for safe and trouble free operation and for obtaining the product...

Page 20: ...ccording to the appropriate regulations e g cable cross sections fusing PE conductor connection Additional information can be obtained from this documentation This documentation contains notes about i...

Page 21: ...C Directive 2014 30 EU The product is not a household appliance Instead it is a component that is intended exclusively for further use in the context of commercial or professional use as defined by EN...

Page 22: ...ipment or wait until the device has cooled down Prevent contact with flammable substances Risk of injury from rotating parts Before working on the drive system ensure that the motor is at a standstill...

Page 23: ...ed on the nameplate Lateral forces on the gearbox shaft are possible Align the shafts of gearboxes and driven machine exactly to each other Toothed parts may be damaged by a lack of lubricant Only use...

Page 24: ...MA MS MK MN IA IN 0 2 0 4 0 6 0 8 nN nS nK 0 0 M MN n nN 1 0 2 3 4 5 I IN Operation on the frequency inverter Standard setting The frequency inverter is set for easy operation on a three phase AC moto...

Page 25: ...C D m540 P A Operation with integral fan and brake B Operation with integral fan and brakes with a wide range voltage of DC 180 205 V or AC 400 460 V Operation with integral fan and holding current re...

Page 26: ...e drive speeds given in the following are exceeded as a function of the mounting position Temporarily up to 5 min 30 higher speeds are permissible the ambient temperature is predominantly above 30 C G...

Page 27: ...ne correction factor Operating modes and operating time Ambient temperature and installation height Determine gearbox type and efficiency Determine product on the basis of the active forces Calculate...

Page 28: ...h Determine correction factor Operating modes S1 S2 S3 S6 and operating time Operating mode S1 Operating mode S2 Operating mode S3 Operating mode S6 ED kL ED kL ED kL ED kL min 100 1 0 10 1 4 1 5 15...

Page 29: ...k kL Correction factor operating mode kTU Correction factor ambient temperature kH Correction factor site altitude G Gearbox efficiency Intensity and load class for mains operation Calculation Intens...

Page 30: ...on factor Sh Switching rate Ratio of motor stalling torque rated torque 2 5 Ratio of motor stalling torque rated torque 2 5 Stalling rated motor torque 4Rated data 106 Check and select product Data 4S...

Page 31: ...m Min Output speed Self ventilated n21 nL min rpm Adjustment range 2 5 50 Hz Adjustment range 4 35 87 Hz Forced ventilated n22 nL min rpm Adjustment range 10 50 Hz Adjustment range 17 4 87 Hz Self ven...

Page 32: ...be chosen for the top coat Surface and corrosion protection Applications Product g500 H5000 H14000 g500 S8000 S19000 g500 B8000 B20000 OKS G primed Dependent on subsequent top coat applied Optionally...

Page 33: ...Operating hours 25000 16000 25000 Not later than after 4 years 3 years 4 years At oil temperature 80 C Manufacturer Fuchs Kl ber Shell Fuchs Kl ber Fuchs Kl ber Shell Manufacturer series Renolin Unisy...

Page 34: ...be observed to the machine wall on the corresponding gearbox side g500 B8000 B20000 Mounting position M1 A Mounting position M2 D Mounting position M3 B Filling and ventilation Check Drain Bore hole...

Page 35: ...ng level is required in the gearbox As a result of the reduced volume of air in the gearbox this may lead to oil escaping from the ventilation at higher input speeds The oil compensation reservoir inc...

Page 36: ...Dimensions of oil compensation reservoir Gearbox A1 L2 mm mm g500 B8000 376 166 g500 B13000 399 336 g500 B20000 427 336 Information on project planning Final configuration Ventilation 36...

Page 37: ...parts Only use safely fixed transport aids e g eye bolts or support plates Do not damage any components during transport Avoid electrostatic discharges on electronic components and contacts Avoid impa...

Page 38: ...e system or machine is responsible for adherence to the limits required in connection with EMC legislation Operation on an external inverter A max pulse voltage amplitude of Upk 1560 V at the motor te...

Page 39: ...per hr TV 30 40 C Site altitude 1000 m above sea level The selection tables indicate the mechanically permissible power levels and torques The ratings apply to the operating mode S1 acc to EN 60034 NO...

Page 40: ...Protection of persons and device protection Protection class EN EN 60529 EN 60034 5 IP55 Information applies to the mounted and ready for use state IP65 Temperature class Utilization EN 60034 1 B 130...

Page 41: ...e max radial force refer to Gearbox design Solid shaft without flange output shaft bearing normal bearing Application factor c 1 3 Further designs4Radial forces and axial forces 49 In order to calcula...

Page 42: ...58 4 7420 25 300 4959 196 8 51 6 7630 28 660 36917 1288 8 45 6 7760 32 330 12673 392 8 41 7 7850 35 400 80997 2288 7 34 0 8000 43 180 174783 4048 7 29 6 8000 49 600 8729 176 7 26 8 8000 54 760 55419...

Page 43: ...56 7 50 1 13000 29 430 25721 874 7 48 0 13000 30 750 42809 1392 7 37 6 13000 39 330 141599 3600 6 32 8 13000 44 860 55981 1248 6 26 8 13000 54 680 181115 3312 6 23 7 13000 62 070 62567 1008 6 21 7 13...

Page 44: ...6 41 2 19500 35 670 193452 5423 6 33 0 19500 44 760 209244 4675 6 29 3 19500 50 340 122388 2431 6 24 3 19500 60 580 23688 391 6 21 9 19500 67 360 12596 187 6 19 7 19500 74 350 319788 4301 6 17 6 1950...

Page 45: ...n positive power transmission Suitable for reversing duty Tension ring hub without keyway Non positive power transmission Suitable for reversing duty Versions with plug in hollow shaft Adapter Plug in...

Page 46: ...1039 37 0 45 0 225 60 140 FT400 T76 962 1037 1085 55 0 250 65 140 FT500 T81 994 1074 1119 75 0 90 0 280 75 140 FT500 T82 950 996 110 132 315 80 170 FT600 T86 1020 Versions with plug in hollow shaft M...

Page 47: ...625 9 000 A28 871 952 1002 324 326 TC 2 125 5 250 11 000 A32 955 1029 1078 364 365 TC 2 375 5 875 11 000 A36 1002 1083 1128 Versions with plug in hollow shaft Motor Adapter Gearbox g500 Size Shaft Siz...

Page 48: ...th jaw coupling Motor Adapter Gearbox g500 Shaft Size B8000 B13000 B20000 M d l M L L L mm mm mm mm mm mm mm 130 24 50 FT130 E06 665 165 32 58 FT165 E08 700 786 837 215 38 80 FT215 E10 767 848 898 300...

Page 49: ...x Permissible axial force If there is no radial force the maximum axial force is 50 of the value in the table Frad max Fax zul 0 5 x Frad max Application of forces Fax Frad Frad Fax l x l x Additional...

Page 50: ...speed n2 rpm 160 100 63 40 25 16 Max radial force Frad max N g500 B8000 32000 35000 38000 45000 55000 65000 g500 B13000 45000 45000 53000 65000 70000 70000 g500 B20000 76000 90000 104000 104000 10400...

Page 51: ...operation Geared motor Mains operation 5 Hz 20 Hz 50 Hz 1 10 87 Hz 1 17 4 n22 M22 n21 M2 n2 M2 c n2 M2 c J i z m rpm Nm rpm Nm rpm Nm rpm Nm kgcm2 kg 1 0 735 5 1 1335 10 3 1335 6 0 65 000 140 930 g50...

Page 52: ...3 271 1 3 850 6 5 1540 13 0 1540 5 2 22 9 1540 5 2 163 000 112 680 g500 B8000 m540 P100 M4 3 271 1 1 959 5 8 1738 11 5 1738 4 6 20 3 1738 4 6 159 000 127 160 g500 B8000 m540 P100 M4 3 271 1 0 1063 5 2...

Page 53: ...10 4 2641 3 0 18 2 2641 3 0 156 000 140 930 g500 B8000 m540 P100 L4 3 271 1 0 1553 4 8 2821 9 7 2821 4 6 17 1 2821 4 6 173 000 150 550 g500 B13000 m540 P100 L4 3 457 0 9 1637 4 6 2973 9 2 2973 2 7 16...

Page 54: ...11 0 3312 3 9 19 4 3312 3 9 210 000 132 240 g500 B13000 m540 P112 M4 3 457 1 0 1939 5 2 3530 10 4 3530 2 3 18 2 3530 2 3 186 000 140 930 g500 B8000 m540 P112 M4 3 271 1 0 1957 5 1 3564 10 3 3564 5 5 1...

Page 55: ...00 B20000 m540 P132 M4 3 735 1 2 2251 6 1 4090 12 3 4090 3 2 21 5 4090 3 2 387 000 119 830 g500 B13000 m540 P132 M4 3 485 1 1 2389 5 8 4340 11 6 4340 1 8 20 3 4340 1 8 359 000 127 160 g500 B8000 m540...

Page 56: ...7 4665 1 7 25 8 4665 1 6 486 000 99 790 g500 B8000 m540 P132 L4 3 299 1 4 2688 7 0 4888 14 0 4888 4 0 24 6 4888 3 8 560 000 104 560 g500 B20000 m540 P132 L4 3 735 1 4 2743 6 9 4989 13 7 4989 2 6 24 1...

Page 57: ...4803 1 6 873 000 70 560 g500 B8000 m540 P160 M4 3 315 2 0 2784 10 0 5061 19 8 5061 3 9 34 8 5061 3 7 994 000 74 350 g500 B20000 m540 P160 M4 3 751 1 9 2855 9 7 5189 19 3 5189 2 5 33 9 5189 2 4 918 000...

Page 58: ...20 Hz 50 Hz 1 10 87 Hz 1 17 4 n22 M22 n21 M2 n2 M2 c n2 M2 c J i z m rpm Nm rpm Nm rpm Nm rpm Nm kgcm kg 0 6 8362 3 3 15199 6 6 15199 0 9 11 6 15199 0 9 848 000 223 300 g500 B13000 m540 P160 M4 3 501...

Page 59: ...1170 000 44 860 g500 B13000 m540 P160 L4 3 518 2 9 2532 14 9 4604 29 7 4604 1 7 52 1 4604 1 7 1060 000 49 600 g500 B8000 m540 P160 L4 3 332 2 9 2570 14 7 4673 29 3 4673 4 2 51 4 4673 4 0 1263 000 50...

Page 60: ...L4 3 518 0 9 8219 4 6 14943 9 2 14943 1 3 16 1 14943 1 3 1040 000 160 980 g500 B20000 m540 P160 L4 3 768 0 9 8491 4 4 15438 8 9 15438 0 8 15 5 15438 0 8 1018 000 166 310 g500 B13000 m540 P160 L4 3 518...

Page 61: ...7 2486 18 7 4519 37 4 4519 2 9 65 6 4519 2 4 1498 000 39 330 g500 B13000 m540 P180 M4 3 593 3 4 2729 17 0 4962 34 0 4962 1 6 59 7 4962 1 5 1385 000 43 180 g500 B8000 m540 P180 M4 3 407 3 2 2829 16 4...

Page 62: ...1449 000 32 330 g500 B8000 m540 P180 L4 3 412 4 1 2660 20 8 4836 41 5 4836 1 6 72 9 4836 1 4 1510 000 35 400 g500 B8000 m540 P180 L4 3 412 4 1 2680 20 6 4873 41 2 4873 4 0 72 3 4873 3 3 1855 000 35 6...

Page 63: ...1 000 27 020 g500 B13000 m540 P200 M4 3 668 5 1 2909 25 9 5290 51 8 5290 3 7 90 9 5290 3 1 2786 000 28 390 g500 B20000 m540 P200 M4 3 918 5 1 2937 25 6 5340 51 3 5340 1 4 90 0 5340 1 2 2259 000 28 660...

Page 64: ...225 M4 3 713 5 7 3169 29 2 5783 58 4 5783 1 3 102 5783 1 1 4273 000 25 300 g500 B8000 m540 P225 M4 3 527 5 7 3177 29 2 5799 58 3 5799 3 4 102 5799 2 8 4535 000 25 370 g500 B20000 m540 P225 M4 3 963 5...

Page 65: ...606 1 3 128 5606 1 1 4803 000 20 150 g500 B8000 m540 P225 L4 3 562 6 9 3226 35 1 5867 70 1 5867 3 3 123 5867 2 8 5139 000 21 090 g500 B20000 m540 P225 L4 3 998 6 5 3403 33 3 6190 66 4 6190 1 2 116 619...

Page 66: ...7 3495 39 5 6345 79 0 6345 3 1 139 5736 2 8 9045 000 18 750 g500 B20000 m540 P250 M4 3 1098 7 4 3641 37 9 6609 75 9 6609 1 9 133 5975 1 8 8749 000 19 530 g500 B13000 m540 P250 M4 3 848 7 2 3756 36 7...

Page 67: ...E84AVXXX1834 22 m540 P180 L4 E84AVXXX2234 30 m540 P200 M4 E84AVXXX3034 37 m540 P225 M4 E84AVXXX3734 45 m540 P225 L4 E84AVXXX4534 Rated frequency 87 Hz Rated power Motor Inverter kW 2 6 m540 P90 L4 E8...

Page 68: ...P 90 L4 100 M4 100 L4 Table content Explanation Total length L Total length of the drive without brake feedback Motor length LB Length of the motor without brake feedback Motor diameter AC Motor diame...

Page 69: ...225L4 250M4 Total length L mm 897 941 941 1017 1049 1109 1122 1152 1215 1241 1301 1301 Motor length LB mm 349 393 393 469 501 561 574 604 667 693 753 753 Motor diameter AC mm 174 198 222 264 318 318 3...

Page 70: ...4 225M4 225L4 250M4 Total length L mm 897 941 941 1017 1049 1109 1122 1152 1215 1241 1301 1301 Motor length LB mm 349 393 393 469 501 561 574 604 667 693 753 753 Motor diameter AC mm 174 198 222 264 3...

Page 71: ...25L4 250M4 Total length L mm 897 941 941 1017 1049 1109 1122 1152 1215 1241 1301 1301 Motor length LB mm 349 393 393 469 501 561 574 604 667 693 753 753 Motor diameter AC mm 174 198 222 264 318 318 35...

Page 72: ...225L4 250M4 Total length L mm 1026 1026 1097 1129 1189 1202 1232 1295 1316 1376 1427 Motor length LB mm 391 391 462 494 554 567 597 660 681 741 792 Motor diameter AC mm 198 222 264 318 318 353 353 39...

Page 73: ...0M4 225M4 225L4 250M4 Total length L mm 1026 1026 1097 1129 1189 1202 1232 1295 1316 1376 1427 Motor length LB mm 391 391 462 494 554 567 597 660 681 741 792 Motor diameter AC mm 198 222 264 318 318 3...

Page 74: ...225L4 250M4 Total length L mm 1026 1026 1097 1129 1189 1202 1232 1295 1316 1376 1427 Motor length LB mm 391 391 462 494 554 567 597 660 681 741 792 Motor diameter AC mm 198 222 264 318 318 353 353 39...

Page 75: ...5M4 225L4 250M4 Total length L mm 1077 1147 1179 1239 1252 1282 1345 1364 1424 1472 Motor length LB mm 379 449 481 541 554 584 647 666 726 774 Motor diameter AC mm 222 264 318 318 353 353 393 439 439...

Page 76: ...200M4 225M4 225L4 250M4 Total length L mm 1077 1147 1179 1239 1252 1282 1345 1364 1424 1472 Motor length LB mm 379 449 481 541 554 584 647 666 726 774 Motor diameter AC mm 222 264 318 318 353 353 393...

Page 77: ...M4 225L4 250M4 Total length L mm 1077 1147 1179 1239 1252 1282 1345 1364 1424 1472 Motor length LB mm 379 449 481 541 554 584 647 666 726 774 Motor diameter AC mm 222 264 318 318 353 353 393 439 439 4...

Page 78: ...pring applied brake and feedback L mm 242 364 350 Forced ventilated motors Motor m540 P 90 L4 100 M4 112 M4 132 M4 160 M4 180 M4 100 L4 132 L4 160 L4 180 L4 Without feedback brake L mm 85 0 81 5 81 0...

Page 79: ...ange m kg 75 0 71 0 116 0 Foot m kg 8 0 Torque plate Housing foot m kg 15 0 25 0 64 0 Shaft cover Shrink disc cover m kg 0 5 0 6 0 9 Hollow shaft cover hoseproof m kg 0 5 0 6 0 9 Motors Motor m540 P 9...

Page 80: ...haft mounted gearboxes among other things Included rubber buffers ensure low stress installation and absorb any slight impacts The torque plates are available for being installed at the existing foot...

Page 81: ...er protects the hollow shaft from objects falling in It is sealed by a flat gasket between cover and housing Thus the hollow shaft is protected from dust and water jets on this side Shrink disc cover...

Page 82: ...Hollow shaft cover hoseproof Product Dimensions k11 mm g500 B8000 250 g500 B13000 313 g500 B20000 372 Product extensions Shaft covers 82...

Page 83: ...cy Mains voltage Mains voltage range Circuit Hz V V 50 400 380 420 Y 230 220 240 60 460 440 480 Y The motors are rated to the specified line voltage range According to DIN EN 60034 the motors function...

Page 84: ...brake Terminal box KK6 KK6 KK6 KK6 KK6 KK6 KK6 KK6 KK6 Product extension feedback Terminal box KK7 KK7 KK7 KK7 KK7 KK7 KK7 KK6 KK6 Product extension brake feedback Terminal box KK7 KK7 KK7 KK7 KK7 KK...

Page 85: ...4 237 297 Terminal box g1 mm 126 166 177 202 237 237 m1 mm 79 0 112 112 130 145 145 n2 mm 93 0 135 135 135 175 175 P1 mm M20x1 5 M32x1 5 M32x1 5 M32x1 5 M40x1 5 M40x1 5 P2 mm M25x1 5 M32x1 5 M32x1 5 M...

Page 86: ...105 105 105 105 105 105 P6 mm 1x M16x1 5 1x M16x1 5 1x M16x1 5 1x M16x1 5 1x M16x1 5 1x M16x1 5 Motor m540 P P180 M4 P180 L4 P200 M4 P225 M4 P225 L4 P250 M4 Gearbox g500 B8000 x5 mm 316 346 399 415 4...

Page 87: ...7 n3 mm 105 105 105 105 105 105 P6 mm 1x M16x1 5 1x M16x1 5 1x M16x1 5 1x M16x1 5 1x M16x1 5 1x M16x1 5 Motor m540 P P180 M4 P180 L4 P200 M4 P225 M4 P225 L4 P250 M4 Gearbox g500 B8000 x5 mm 316 346 39...

Page 88: ...ctor is only available for motors with the Y connection method Motor m540 P 90 L4 100 M4 112 M4 132 M4 160 M4 180 M4 200 M4 225 M4 250 M4 100 L4 132 L4 160 L4 180 L4 225 L4 HAN 10E connector Connectio...

Page 89: ...205 227 227 219 g500 B13000 x5 mm 226 226 217 Terminal box g4 mm 154 171 171 182 x2 mm 46 46 46 46 m5 mm 123 135 135 135 n5 mm 120 135 135 135 k4 mm 32 32 32 32 m2 mm 95 95 95 95 n3 mm 105 105 105 10...

Page 90: ...n of the terminal box Shown here T L R or B If required the terminal box can be rotated step by step by 90 after loosening the screws in the terminal box Power connection Bridge arrangement Y connecti...

Page 91: ...Zero track RS485 0 0 Zero track inverse RS485 Connection of temperature monitoring Terminal box temperature monitoring Contact Name Meaning TB1 Temperature monitoring TCO TB2 1TP1 PTC150 thermistor 2...

Page 92: ...or is only suitable for motors with the connection method Y HAN 10E connector assignment 1 2 3 4 5 6 7 8 9 10 Bridge arrangement in the HAN 10E mating connector Contact Name Meaning 6 7 8 Y Connection...

Page 93: ...h before the rectifier AC voltage switching as well as after the rectifier DC voltage switching The choice of control system influences the engagement time of the armature plate inter alia AC switchin...

Page 94: ...m a high speed and in the event of emergency stops the braking torque is significantly reduced Permissible friction energy 18 16 14 10 08 06 12 1 10 100 1000 10000 10 100 1000 10000 100000 1000000 S h...

Page 95: ...x 106 Friction lining Low wear Options Manual release UL CSA approved Braking torques An application brake with several braking torques is available for every motor frame size for an optimum adjustmen...

Page 96: ...namic braking torque Min dynamic braking torque tolerance 25 25 25 25 25 25 25 25 25 25 Max dynamic braking torque tolerance 35 35 35 35 35 35 35 35 35 35 100 rpm Nm 4 0 4 0 8 0 8 0 8 0 8 0 16 16 20 2...

Page 97: ...40 38 38 60 60 Min static braking torque tolerance 25 25 25 25 25 25 25 25 25 25 Max static braking torque tolerance 35 35 35 35 35 35 35 35 35 35 Dynamic braking torque Min dynamic braking torque tol...

Page 98: ...80 80 150 150 Min static braking torque tolerance 25 25 25 25 25 25 25 25 25 25 Max static braking torque tolerance 35 35 35 35 35 35 35 35 35 35 Dynamic braking torque Min dynamic braking torque tole...

Page 99: ...Moment of inertia kgcm 73 73 73 73 73 73 200 200 Braking torque is static Nm 145 145 260 260 315 315 Min static braking torque tolerance 25 25 25 25 25 25 Max static braking torque tolerance 35 35 35...

Page 100: ...gagement time t1 Direct connection without rectifier ms 180 165 150 Half wave or bridge rectifier ms 180 165 150 Friction energy QBW Direct connection without rectifier MJ 4680 2322 3489 Half wave or...

Page 101: ...1 g500 B13000 k5 mm 509 539 594 604 672 673 732 733 754 754 g500 B20000 k5 mm 495 525 594 604 657 658 717 718 Brake k mm 74 74 74 103 103 69 103 69 69 65 h5 mm 319 319 319 445 445 330 445 330 330 377...

Page 102: ...230 230 400 230 230 400 230 230 400 Rated power Prated kW 0 065 0 091 0 091 0 075 0 091 0 091 0 094 0 1 0 1 Rated current Irated A 0 29 0 38 0 22 0 3 0 37 0 22 0 37 0 35 0 2 Motor series m540 P Size 1...

Page 103: ...Widerstands nderung Operating temperature C 155 Min operating temperature tolerance C 5 Max operating temperature tolerance C 5 Temperature C 20 Rated resistance 155 C 1330 140 C 550 20 C 100 Motor m...

Page 104: ...featherkey V Hollow shaft with keyway H Hollow shaft with shrink disc S Housing type Foot mounting centering A Foot mounting B With centering C Threaded pitch circle D Flange mounting Without flange R...

Page 105: ...e 090 100 112 132 160 180 200 225 250 Overall length Medium M Long L Number of poles 4 pole 04 Protection class IP55 5 IP65 6 Cooling Self ventilation E Forced ventilation F Brake Without 0 Spring app...

Page 106: ...18 7 400 V Irated Y A 3 15 4 40 5 90 7 90 10 8 Starting current Ia A 22 7 37 0 49 0 56 1 92 9 Rated torque Mrated Nm 9 91 14 3 19 6 26 2 35 7 Starting torque Ma Nm 26 8 45 8 49 0 62 9 104 Stalling to...

Page 107: ...100 Prated 0 904 0 914 0 921 0 926 0 930 Moment of inertia J kgcm 460 830 990 1300 1400 Weight m kg 57 0 73 0 90 0 165 170 Motor m540 P 200 M4 225 M4 225 L4 250 M4 Rated power Prated kW 30 37 45 55 R...

Page 108: ...895 0 917 Moment of inertia J kgcm 49 0 140 140 170 340 Weight m kg 15 0 29 0 29 0 29 0 57 0 Motor m540 P 132 L4 160 M4 160 L4 180 M4 180 L4 Rated power Prated kW 7 5 11 15 18 5 22 Rated speed nrated...

Page 109: ...0 71 0 84 0 Starting current Ia A 389 435 511 638 Rated torque Mrated Nm 161 198 241 294 Starting torque Ma Nm 483 555 699 823 Stalling torque Mb Nm 564 595 723 941 Power factor cos 0 83 0 85 0 84 0...

Page 110: ...0 920 Moment of inertia J kgcm 49 0 140 140 170 340 Weight m kg 15 0 29 0 29 0 29 0 57 0 Motor m540 P 132 L4 160 M4 160 L4 180 M4 180 L4 Rated power Prated kW 13 1 19 2 26 3 32 2 38 5 Rated speed nrat...

Page 111: ...ed voltage Delta Urated V 400 400 400 400 Rated current 400 V Irated A 98 4 119 143 154 Rated torque Mrated Nm 195 239 291 320 Power factor cos 0 83 0 85 0 86 0 86 Efficiency at 50 Prated 0 928 0 916...

Page 112: ...emperature C 20 40 Maximum operating temperature C 155 Potentially explosive atmospheres No operation in explosive atmospheres Rated efficiency at full load N 89 5 88 6 89 6 91 7 90 4 91 7 91 4 92 4 E...

Page 113: ...ally explosive atmospheres No operation in explosive atmospheres Rated efficiency at full load N 93 9 94 5 94 2 95 94 6 95 4 Efficiency at 75 rated load 94 5 94 7 94 9 95 3 95 1 95 6 Efficiency at 50...

Page 114: ...ded exposure of substances to humans animals and the environment is excluded Lenze products are industrial electrical and electronic products and are disposed of professionally Both the mechanical and...

Page 115: ...energy efficiency requirements in the USA and Canada C ULUS UL certificate for products tested according to US and Canada standards C URUS UL certificate for components tested according to US and Cana...

Page 116: ...tL tB Sequence of identical duty cycles comprising operation with a constant load and subsequent standstill Start up and braking processes do not have an impact on the winding temperature The steady s...

Page 117: ...ction against vertically dripping water dripping water 2 Protection against medium sized foreign particles d 12 mm keeping away fingers or the like 2 Protection against diagonally falling water drippi...

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