Baumuller DSD 100 Commissioning And Maintenance Instructions Download Page 1

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TAM 00621

DSD 45-100

05/2007

Three-phase synchronous motor

English

TAM 00621

DSD 45 - 100

Three-phase synchronous motor

Version: 05 / 2007
English

Commissioning
and Maintenance Instructions

Summary of Contents for DSD 100

Page 1: ...TAM 00621 1 DSD 45 100 05 2007 Three phase synchronous motor English TAM 00621 DSD 45 100 Three phase synchronous motor Version 05 2007 English Commissioning and Maintenance Instructions ...

Page 2: ...readable condition On sale storage of the unit machine this documentation must be handed over by the owner along with the unit machine Following the sale of the unit machine this original and all copies are to be passed on to the purchaser Following disposal or any other form of termination of use this original and all copies are to be destroyed This documentation supersedes any previous version o...

Page 3: ... Mounting 11 3 1 Safety instructions 11 3 2 Installation fixing 11 3 3 Electrical connections 12 4 Commissioning operation 13 4 1 Safety instructions 13 4 2 Checks prior to commissioning 14 4 3 Commissioning operation 14 4 4 Malfunctions in operation 15 5 Inspection and maintenance 17 5 1 Inspection 17 5 2 Maintenance 17 6 Disposal 17 7 Appendix 18 Main connection with terminal box Terminal markin...

Page 4: ...sulting from Lifting and transport Electrical power Moving parts Hot surfaces Electromagnetic interference Mechanical overload Thermal overload In the interests of avoiding personal injury and damage to property as well as minimizing residual risks please read all of the safety instructions and in particular those that are marked with a symbol Risk of fatality due to electrical shock Failure to ob...

Page 5: ... motors in this series fully comply with the requirements of the Low Voltage Directive 2006 95 EC Conformity Machinery Directive 98 37 EC Electric motors constitute components for installation in machinery as defined by the Machinery Directive Commissioning is not permitted until such time as the conformity of the finished product with this directive has been demonstrated EN 60204 1 Electrical Equ...

Page 6: ...s of attraction to ferromagnetic components occur in the vicinity of disassembled rotors persons with pacemakers are in grave danger and data stored on electronic data media could be destroyed Incorrect handling can result in injury when ferromagnetic parts are attracted by the rotor Thermal hazard Caution risk of burns Motor surfaces can reach temperatures in excess of 70 C If necessary fit guard...

Page 7: ... be notified immediately of any damage sustained during transport and identified on delivery On delivery please check that the ratings and motor type match your order data In the event of apparent defects or incomplete delivery the appropriate Baumüller office or the Baumüller head office in Nuremberg should be notified immediately In either of the above cases commissioning must not take place unt...

Page 8: ...os encoder 12 17 pin Brake as an option Main connection Thermal sensor Resolver Control connection SinCos encoder Main connection Thermal motor protection EN60034 11 Thermal sensor KTY84 in stator winding Winding insulation EN 60034 1 Thermal class F Ambient temperature 0 C 40 C Altitude EN 60034 1 1000 m above sea level Intermediate storage 30 C 60 C 85 C see Section 2 5 Bearings Rolling contact ...

Page 9: ...ff 0 2mm s The electric motors can be stored for max 2 years at 30 C to 60 C Higher storage temperatures up to a max of 85 C are permitted but this can however lead to premature ageing of the seals Direct exposure to sunlight UV light and ozone also ages the seals prematurely and must be avoided Please note that the warranty periods commence from the date of delivery For this reason we recommend t...

Page 10: ... use intermediate washers to protect the shaft mechanically Heat output elements as required Attention On shaft versions without a key the output elements are to be fastened to the output shaft with the aid of suitable clamping sets On shaft versions with a key care should be taken to ensure that the output elements sit correctly on the shaft shoulder Note Output element chamfer radius and shoulde...

Page 11: ...see Section 2 4 The compartment in the machine is suitable for the cooling method employed for the electric motor see Section 2 6 The motor must be installed in such a way as to allow adequate heat dissipation via the surfaces of the housing and motor flange The motor can be mounted and operated using fastening features and connection data provided The mounting dimensions of the motor and the tole...

Page 12: ...protective conductor connections and screen connections when using screened cables must be permanently secure Never touch the contacts of the encoder or thermal sensors with your hands or with tools that are electrostatically charged The encoder and the thermal sensors are electrostatically sensitive components Electrical installation Whoever is responsible for installing the system is also respon...

Page 13: ...nnections such as screw connections that are loosened while working on the motor must be tightened again prior to commissioning When carrying out work on the motor please observe the technical instructions and notes in the relevant chapters of these Commissioning and Maintenance Instructions Attention If the optional holding brake is fitted it must not be used to secure anything while working on t...

Page 14: ...e has been designed to serve as a holding brake with emergency stop function power failure emergency stop It must not be used as an operating brake Commissioning must only be carried out by qualified personnel Please refer to the commissioning instructions for the converter Checks during commissioning Release brake if applicable Has the function of all motor modules e g brake encoder fan etc been ...

Page 15: ...umstances surrounding the malfunction Application data torque cycle speed and forces over time ambient conditions You may find the following selection of possible causes helpful during the fault rectification process Malfunction Cause Remedy Motor does not start No controller enable Controller error encoder error Brake does not release Brake faulty No power supply Rotating field Activate controlle...

Page 16: ...itoring is activated Drive overloaded Motor surface airways dirty Has been installed in an area that does not allow enough space Brake not releasing fully brake dragging Check motor load and compare with nameplate Clean motor surface airways Check motor has been installed in acc with Sections 1 2 and 3 4 Have repaired by motor manufacturer Current consumption too high motor torque too low Indexing...

Page 17: ...ons The brake s current wear status should be checked regularly As soon as the permissible wear limits are reached the brake must be replaced see Section 5 2 If a shaft sealing ring is installed as an option you will need to check it regularly to ensure that it is functioning correctly check for leaks 5 2 Maintenance The service life of the bearings and sealing elements can vary greatly depending ...

Page 18: ...ightening torques We recommend the use of EMC cable glands for the cable glands on the cable entries When tightening the terminal screw we recommend supporting the conductor so that the terminal board is not subjected to any torsional forces Motor size Cable entry Number of main connection terminals Tightening torques for terminals Nm DSD 56 1 x M 20 1 x M 16 3 x M4 1 2 DSD 71 1 x M 25 1 x M 16 3 ...

Page 19: ... A Pin assignment main connection DSD with thermal sensor and brake Note If a resolver is being used the thermal sensor s K and K signals are routed via the encoder cable as standard see pin diagram resolver connection With all other encoder and brake solutions the thermal sensor signals are routed via the connector main connection terminal box main connection see pin assignment wiring diagram abo...

Page 20: ...ale connector 1 2 3 4 5 6 7 8 9 10 11 12 cos sin sin K cos K Ref Ref Signal connection SRS SRM50 SinCos encoder made by SICK Pin assignment Pin Signal View on contact side of the female connector 1 2 3 4 5 6 7 8 9 10 11 12 ref cos 485 sin ref sin 485 cos Screening Gnd U Other encoder types Pin assignment in accordance with enclosed wiring diagram tech documentation ...

Page 21: ... insufficiently qualified personnel Overloaded the system Operated the system with o Faulty safety devices o Safety devices that were incorrectly fitted or not fitted o Safety devices or protective devices not in working order Not operated the system in the stipulated ambient conditions You have modified the system without the written approval of Baumüller Nürnberg GmbH You have not observed the i...

Page 22: ...y Hannover Baumüller Nürnberg GmbH Bohlenweg 10 D 30853 Langenhagen T 49 0 511 771 968 0 F 49 0 511 771 968 77 Germany München Baumüller München GmbH Meglingerstraße 58 D 81477 München T 49 0 89 748 898 10 F 49 0 89 748 898 75 Germany Nürnberg Baumüller Nürnberg GmbH Ostendstraße 80 90 D 90482 Nürnberg T 49 0 911 5432 501 F 49 0 911 5432 510 Deutschland Stuttgart Baumüller Nürnberg GmbH Im Ghai 12...

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