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Lenze EVF8201-E, Operating Instructions Manual

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Lenze EVF8201-E Operating Instructions Manual Download Page 1

EDB8200UE
00398283

Operating Instructions

Global Drive

Frequency inverters

8200 series

Typ

Id.-

NR

Fer

t.-

Nr

Ser

ien-N

r.

Ein

gang

1

Ein

gang

2

Lenze

Postfach 101352 ,31763 HAMELN

K35.0110-3

All manuals and user guides at all-guides.com

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Summary of Contents for EVF8201-E

Page 1: ...ting Instructions Global Drive Frequency inverters 8200 series Typ Id NR Fert Nr Serien Nr Eingang1 Eingang2 Lenze Postfach 101352 31763 HAMELN K35 0110 3 All manuals and user guides at all guides com...

Page 2: ...8201 8204 33 8202 E 1x 1x V002 reduced assembly depth 8202 Type Design B Module C Cold Plate E Enclosure IP20 Hardware level and index Software level and index Variant Explanation Corresponds to the G...

Page 3: ...Single drives with 150 overload 3 4 3 4 Dimensions 3 4 4 Installation 4 1 4 1 Mechanical installation 4 1 4 1 1 Important notes 4 1 4 1 2 Standard assembly with fixing rails or fixing angles 4 3 4 1 2...

Page 4: ...mode 5 8 5 4 1 1 Optimisation of V f characteristic control with auto boost 5 11 5 4 1 2 Optimisation of V f characteristic control 5 13 6 During operation 6 1 7 Configuration 7 1 7 1 Basics 7 1 7 2...

Page 5: ...82XXfrequency inverters must have the Operating Instructions available and observe all relevant notes and instructions The Operating Instructions must always be in a complete and perfectly readable st...

Page 6: ...delivery Important 1 82XX frequency inverter 1 Operating Instructions 1 accessory kit components for the mechanical and electric installation After receipt of the delivery check immediately whether t...

Page 7: ...ogether with other components to form a machine are electric units for the installation into control cabinets or similar enclosed operating housing comply with the requirements of the Low Voltage Dire...

Page 8: ...the process and circuit proposals The indications given in these Operating Instructions describe the features of the product without warranting them Lenze does not accept any liability for damage and...

Page 9: ...g in machines commissioning of the drive controllers i e the starting of operation as directed is prohibited until it is proven that the machine corresponds to the regulations of the EC Directive 89 3...

Page 10: ...alues demanded by the EMC legislation is the responsibility of the manufacturer of the system or machine 6 Operation Systems where drive controllers are installed must be equipped if necessary with ad...

Page 11: ...or very severe injuries Warning of a general danger Warning Warns of potential very hazardous situations Possible consequences if disregarded Death or very severe injuries Caution Warns of potential h...

Page 12: ...devices Cyclic connection and disconnection of the controller supply voltage at L1 L2 L3 or UG UG may overload the internal input current load Allow at least 3 minutes between disconnection and recon...

Page 13: ...s acc to EN 50081 2 EN 50082 1 IEC 22G WG4 Cv 21 Limit value class A to EN 55011 industrial area with mains filter Limit value class B to EN 55022 residential area with mains filter and installation i...

Page 14: ...ins choke without mains filter mains choke Imains A 4 2 5 0 7 5 9 0 12 5 15 0 17 0 Data for mains operation with 1 AC 230 V 50 Hz 60 Hz 270 VDC 275V Motor power 4 pole ASM at 9 2 kHz Prated kW 0 37 0...

Page 15: ...0 5 max selected signal level 5V or 10V Analog setpoint selection Temperature sensitivity 0 40 C 0 4 Offset 0 3 Weight m kg 1 0 1 3 Variant 1 0 2 2 2 2 1 This power can be additionally obtained when...

Page 16: ...F1 F2 F3 E l c b Cable cross section 1 Fuse F1 F2 F3 E l c b Cable cross section 1 VDE UL VDE mm2 AWG VDE UL VDE mm2 AWG 8201 M 10A C 10A 1 5 15 M 10A C 10A 1 5 15 8202 M 15A C 16A 2 5 13 M 15A C 16A...

Page 17: ...ilters regular cleaning etc Observe free space You can install several controllers next to each other without free space in a control cabinet Ensure unimpeded ventilation of cooling air and outlet of...

Page 18: ...ecial fixing unit on one or two DIN rails Turned by 90 flat assembly on the backside of the control cabinet Insert the attached fixing rail into the guides at the heat sink Horizontally with an additi...

Page 19: ...4 1 Dimensions 8201 8204 Standard assembly 1 Fixing rail for side assembly 2 Observe the free space required for the connection cables 3 With attachable fieldbus or I O module Observe assembly depth...

Page 20: ...pth This variant is equipped with a heat sink with a smaller surface Observe the following points to comply with the technical data Assembly on an unpainted metallic assembly board Area 0 15 m2 Sheet...

Page 21: ...Assembly on a DIN rail middle or on two DIN rails top and bottom possible 8203 8204 Assembly on two DIN rails 2 Observe the free space required for the connection cables 3 With attachable fieldbus or...

Page 22: ...of the controller Notes With grounded neutral No restrictions Observe controller ratings Operation of several 820X controllers connected to a mains 3AC N PEand symmetrical distribution to the three o...

Page 23: ...commend the use of screened motor cables only Screen connection 820X On the front FAST ON connector Connect the motor cables to the screw terminals U V W anschlie en Observe correct pole connection Ti...

Page 24: ...um of all motor cable lengths No of motor cables When using unscreened motor cables the data indicated in FIG 4 3 are valid for the double motor cable length Please contact Lenze when the absolute or...

Page 25: ...actor K10 Mains contactor only for supply with 2AC PE 190 260V Z1 Mains filter mains choke see Accessories Z2 Motor filter sine filter see Accessories Z3 Brake chopper brake module see Accessories RB...

Page 26: ...he front FAST ON connector If the control cables are interrupted terminal strips relays the screens must be reconnected over the shortest possible distance Connnect the fixing screw of the setpoint po...

Page 27: ...esolution 8 bit Digital inputs 20 Voltage supply for digital inputs 12 V 20 mA inputs 28 Controller enable HIGH HIGH 12 V 30 V LOW 0 V 3 V E4 CW rotation CCW rotation CW CCW CW LOW CCW HIGH HIGH 12 V...

Page 28: ...Supply with internal control voltage 62 7 8 9 K11 K12 K14 3k 3k 3k 3k 3k Vcc GND 2 GND 1 5 2V Vref 3k3 100k 12 30V 82XX R 1k 20 28 E1 E2 E3 E4 39 PE K1 K35 0077 4 FIG 4 7 Control connections External...

Page 29: ...ith conductive surfaces zinc coated stainless steel allow permanent contact Varnished boards should not be used for installation in accordance with EMC If you use several mounting plates Connect as mu...

Page 30: ...rectly to the mounting plate at the brake chopper and the brake resistor with as large a surface as possible Connect the screen of the cable between controller and brake chopper directly to the mounti...

Page 31: ...e for an installation in accordance with the EMC regulations F1 Fuse K10 Mains contactor Z1 Mains filter A or B see Accessories Z2 Motor filter sine filter see Accessories Z3 Brake module brake choppe...

Page 32: ...Installation 4 16 820XBA1097 All manuals and user guides at all guides com...

Page 33: ...Prior to initial switch on of the controller check the wiring for completeness short circuit and earth fault Power connection Via terminals L1 N 820X Alternatively via terminals UG UG DC group drive...

Page 34: ...ch on sequence 5 2 Short set up Factory setting 5 2 1 Switch on sequence Step 1 Switch on mains voltage 2 Select the direction of rotation CW rotation Apply a LOW signal to terminal E4 0 3V CCW rotati...

Page 35: ...r 5 3 1 Max field frequency C011 50 0 Hz Acceleration and deceleration Acceleration time C012 5 0 s Chapter 5 3 2 and deceleration times Deceleration time C013 5 0 s Current limit values Motor mode C0...

Page 36: ...e selected here by determing the field frequencies fdmin and fdmax fdmincorresponds to the speed at 0 speed setpoint selection fdmaxcorresponds to the speed at 100 speed setpoint selection Adjustment...

Page 37: ...e Use the LECOM interface only for important modifications when the controller is inhibited Observe the maximum motor speed fdmin is only effective under the following conditions With analog setpoint...

Page 38: ...lculate the times Tir and Tif which must be set under C012 and C013 tir and tif are the times required for the change between fd1 and fd2 Tir tir fdmax fd2 fd1 Tif tif fdmax fd2 fd1 Important Under un...

Page 39: ...ange its dynamic response Adjustment The acceleration and decleration time should be set short enough so that the drive can follow the speed profile without reaching Imax of the controller Drive chara...

Page 40: ...1 Select the control mode Code Name Possible settings IMPORTANT Lenze Selection Info C014 Operating mode 0 0 Linear characteristic V fdwith auto boost 1 Square characteristic V fd 2 with auto boost 2...

Page 41: ...d f d N V m i n 0 0 1 f d f d N V m i n V o u t 1 0 0 V o u t A u t o b o o s t A u t o b o o s t C014 2 Linear characteristic C014 3 Square law characteristic e g for pumps fans K35 0065 1 0 0 0 0 1...

Page 42: ...start conditions 0 2 2 High dynamic posotioning and feed drives 0 2 Lifts and hoists 0 2 2 Pumps and fan drives 1 3 3 2 Three phase reluctance motors 2 2 Three phase sliding rotor motors 2 2 Three pha...

Page 43: ...of the V f characteristic and has considerable influence on the current torque and power performance of the motor An internal mains voltage compensation compensates deviations in the mains during ope...

Page 44: ...range Too high settings of Vmin can activate the TRIP Overcurrent OCx and lead to an extensive motor temperature For drives with special motors A Operate the motor under load B Select the frequency se...

Page 45: ...the slope of the V f characteristic and has considerable influence on the current torque and power performance of the motor An internal mains voltage compensation compensates deviations in the mains...

Page 46: ...equency of fd Pmot 7 5 kW fd 5 Hz Pmot 7 5 kW fd 2 Hz B Increase Vmin until you reach the following motor current Motor in short term operation at 0Hz fd 25Hz with self ventilated motors Imotor IN mot...

Page 47: ...ing the motor when the controller is enabled The plug in connection terminals of the 820Xcontrollers must only be connected or disconnected when no voltage is applied Depending on the controller setti...

Page 48: ...f rotation in the event of a control voltage failure or a cable break If you use the function Flying restart circuit C142 2 3 with machines with low inertia torque and friction The motor can start for...

Page 49: ...are listed in the code table Each code provides parameters which can be used to adjust and optimize your drive The configuration of the controller can be entered by means of the keypad of the 8201BB...

Page 50: ...e will be accepted after pressing SH PRG C002 The parameter value of the code will be accepted after pressing SH PRG but only if the controller is inhibited Name 820X Name of the code Unit specific se...

Page 51: ...ng via LECOM 3 Setpoint selection via LECOM Control via LECOM Parameter setting via LECOM C002 Parameter set 0 Function executed 1 Overwrite PAR1 with factory setting 2 Overwrite PAR2 with factory set...

Page 52: ...15 CCW QSPCW QSP PAR JOG1 16 CCW QSPCW QSPJOG1 2 3 17 CCW QSPCW QSP PAR DC brake 18 CCW QSPCW QSP PAR Trip set 19 CCW QSPCW QSPDC brake Trip set 20 CCW QSPCW QSP Trip set JOG1 21 CCW QSPCW QSP UP DOWN...

Page 53: ...Hz 480 0 C012 Acceleration time 5 0 0 0 0 1s 999 0 C013 Deceleration time 5 0 0 0 0 1s 999 0 C014 Operating mode 820X 0 0 Linear characteristic V fd with auto boost 1 Square characteristic V fd 2 with...

Page 54: ...16 kHz 4 12 kHz noise optimized 5 16 kHz noise optimized C019 Threshold auto DC brake 821X 822X 824 X 0 1 0 1 0 1Hz 5 0 C021 Slip compensation 820X 0 0 1 12 821X 0 0 1 20 0 1 12 Software 2x Software 1...

Page 55: ...Controller load Only display C061 Heat sink temperature Only display C079 Oscillation damping Is not transferred when transferring parameters 822X 824X 5 0 1 80 transferring parameters via the operat...

Page 56: ...tware 1x C105 Deceleration time quick stop 821X 822X 824 X 5 00 0 00 0 01s 999 00 C106 Holding time for autom DC injection brake 820X 0 00 0 00 0 01s 50 00 821X 822X 824X 0 02 0 00 0 01s 999 00 C108 G...

Page 57: ...119 Function PTC 822X 824X 0 0 PTC input inactive 1 PTC input active TRIP and IMP pulse inhibit are set 2 PTC input active warning C120 I2 k t switch off 822X 824X 0 0 1 100 C125 LECOM baud rate 0 0 9...

Page 58: ...4 Last but two fault Only display C170 TRIP reset selection 0 TRIP reset by pressing the STP key or LOW signal at ctrl enable 1 Auto TRIP Reset C171 Delay for Auto TRIP Reset 0 0 1s 60 C178 Operating...

Page 59: ...tate of the controller is displayed on two LEDs at the front of the unit LED Operating status green red on off Controller enabled on on Mains switched on and automatic start inhibited AS_LC blinking o...

Page 60: ...d to the motor data 8 2 Fault analysis using the history buffer The history buffer is used to trace faults The fault messages are stored in the history buffer in the order of their occurrence Thehisto...

Page 61: ...which is shorter or of lower capacitance OC3 Overload inverter during acceleration or short circuit Acceleration time too short C012 Increase acceleration time Check drive selection acceleration or s...

Page 62: ...upply OU Overvoltage Feedback operation Braking operation Increase deceleration times For operation with brake choppers Check the selection and connection of the brake resistor Increase the decelerati...

Page 63: ...he acknowledgement of TRIP Note If the TRIP source is still active the TRIP cannot be reset Code Name Possible settings IMPORTANT Lenze Selection Info C170 TRIP reset selection 0 TRIP reset by pressin...

Page 64: ...at terminal 28 C170 1 Auto Trip reset resets the following fault messages after the time set under C171 OC3 overload during acceleration OC4 overload during deceleration OC5 overload OC6 I k t switch...

Page 65: ...iometer ERZ0002 RS232 485 fieldbus module EMF2102IB V001 RS485 fieldbus module EMF2102IB V002 Level converter for RS485 EMF2101IB PC system cable RS232 485 EWL0020 Optical fibre fieldbus module EMF210...

Page 66: ...hoke EZF1 006A002 EZF1 009A002 EZF1 018A002 EZF1 018A002 Without mains choke EZF1 006A002 EZF1 009A002 EZF1 018A002 inadmissible Motor filter ELM3 030H003 ELM3 020H004 ELM3 010H010 ELM3 014H010 Sine f...

Page 67: ...Acceleration and deceleration times 5 6 Basic information 7 1 Code table 7 2 Current limit value 5 7 Maximum field frequency 5 4 Minimum field frequency 5 4 Connection Control Connection diagram 4 12...

Page 68: ...on 4 13 Screening 4 14 Enclosure 2 1 F Factory setting Important drive parameters 5 3 Short set up 5 2 Switch on sequence 5 2 Fault analysis 8 2 Fault messages 8 3 Reset 8 5 Field frequency Maximum 5...

Page 69: ...g module Fault display 8 1 Operating status Display 8 1 Operation Status display 8 1 Operator s safety 2 4 Outputs Analog 4 11 Overspeeds 2 4 P Packaging 2 1 Power connections 4 7 R Rated data Types 8...

Page 70: ...1 Display at the operating module 8 1 Fault analysis using the history buffer 8 2 Fault indication 8 3 LED 8 1 Maloperation of the drive 8 2 Reset of fault indications 8 5 TRIP 8 5 U Unit protection...

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