Lenze 8201 Operating Instructions Manual Download

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Troubleshooting and fault elimination

UOMu_^MVMO

8-1

8 Troubleshooting and fault elimination

c~ìäíë ~êÉ áããÉÇá~íÉäó áåÇáÅ~íÉÇ îá~ íÜÉ Çáëéä~ó çê ëí~íìë

áåÑçêã~íáçå EÅÜ~éíÉê UKNFK

qÜÉ Ñ~ìäí Å~å ÄÉ ~å~äóëÉÇ Äó ìëáåÖ íÜÉ Üáëíçêó ÄìÑÑÉê EÅÜ~éíÉê

UKOF ~åÇ íÜÉ äáëí áå ÅÜ~éíÉê UKPK qÜÉ äáëí ÜÉäéë óçì ïáíÜ íÜÉ

Éäáãáå~íáçå çÑ Ñ~ìäíëK

8.1 Troubleshooting

8.1.1

Display at the controller

aìêáåÖ çéÉê~íáçå ïáíÜçìí ~å çéÉê~íáåÖ ãçÇìäÉI íÜÉ çéÉê~íáåÖ ëí~íÉ

çÑ íÜÉ ÅçåíêçääÉê áë Çáëéä~óÉÇ çå íïç ibaë ~í íÜÉ Ñêçåí çÑ íÜÉ ìåáíK

LED

Operating status

green

red

off

Controller enabled

Mains switched on and automatic start inhibited (AS_LC)

blinking

off

Controller inhibited

off

blinking every second

Fault message, check under C161

off

blinking every 0.4 seconds Undervoltage switch-off

off

Programming mode

8.1.2

Display at the operating module

pí~íìë áåÇáÅ~íáçåë áå íÜÉ Çáëéä~ó áåÇáÅ~íÉ íÜÉ ÅçåíêçääÉê ëí~íìëK

Display

Meaning

Overvoltage

Undervoltage

IMAX

Set current limit exceeded

TEMP

Heat sink temperature near switch-off

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Summary of Contents for 8201

Page 1: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

Page 2: ...s Global Drive Frequency inverters 8200 series Typ Id NR Fert Nr Serien Nr Eingang1 Eingang2 Lenze Postfach 101352 31763 HAMELN hPRKMNNMJP Ä NIiä Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 3: ...204 33 8202 E 1x 1x V002 reduced assembly depth 8202 Type Design B Module C Cold Plate E Enclosure IP20 Hardware level and index Software level and index Variant Explanation êÉîáëÉÇ bÇáíáçå çÑW MOLNMLNVVT MVLOMMO Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 4: ... overload 3 4 3 4 Dimensions 3 4 4 Installation 4 1 4 1 Mechanical installation 4 1 4 1 1 Important notes 4 1 4 1 2 Standard assembly with fixing rails or fixing angles 4 3 4 1 2 1 Types 8201 to 8204 4 3 4 1 2 2 Type 8202 V002 reduced assembly depth 4 4 4 1 3 DIN rail assembly 4 5 4 2 Electrical installation 4 6 4 2 1 Important notes 4 6 4 2 2 Power connections 4 7 4 2 2 1 Mains connection 4 7 4 2...

Page 5: ...misation of V f characteristic control with auto boost 5 11 5 4 1 2 Optimisation of V f characteristic control 5 13 6 During operation 6 1 7 Configuration 7 1 7 1 Basics 7 1 7 2 Code table 7 2 8 Troubleshooting and fault elimination 8 1 8 1 Troubleshooting 8 1 8 1 1 Display at the controller 8 1 8 1 2 Display at the operating module 8 1 8 1 3 Maloperation of the drive 8 2 8 2 Fault analysis using ...

Page 6: ...êíÉêë ãìëí Ü îÉ íÜÉ léÉê íáåÖ fåëíêìÅíáçåë î áä ÄäÉ åÇ çÄëÉêîÉ ää êÉäÉî åí åçíÉë åÇ áåëíêìÅíáçåëK D qÜÉ léÉê íáåÖ fåëíêìÅíáçåë ãìëí äï óë ÄÉ áå ÅçãéäÉíÉ åÇ éÉêÑÉÅíäó êÉ Ç ÄäÉ ëí íÉK 1 1 1 Terminology used Term In the following text used for 82XX Any frequency inverter of the series 8200 8210 8220 8240 Controller 82XX frequency inverter Drive system Drive systems with 82XX frequency inverters and o...

Page 7: ...D Change of company name 1 2 Scope of delivery Scope of delivery Important D 1 82XX frequency inverter D 1 Operating Instructions D 1 accessory kit components for the mechanical and electric installation After receipt of the delivery check immediately whether the scope of supply matches with the accompanying papers Lenze does not accept any liability for deficiencies claimed subsequently Claim D v...

Page 8: ...ed for assembly together with other components to form a machine D are electric units for the installation into control cabinets or similar enclosed operating housing D comply with the requirements of the Low Voltage Directive D are not machines for the purpose of the Machinery Directive D are not to be used as domestic appliances but only for industrial purposes Drive systems with 82XX frequency ...

Page 9: ... circuit proposals D The indications given in these Operating Instructions describe the features of the product without warranting them D Lenze does not accept any liability for damage and operating interference caused by disregarding these Instructions unauthorized modifications to the controller operating errors improper working on and with the controller Warranty D Warranty conditions see Sales...

Page 10: ...r machinery When installing in machines commissioning of the drive controllers i e the starting of operation as directed is prohibited until it is proven that the machine corresponds to the regulations of the EC Directive 89 392 EEC Machinery Directive EN 60204 must be observed Commissioning i e starting of operation as directed is only allowed when there is compliance with the EMC Directive 89 33...

Page 11: ...e with the required limit values demanded by the EMC legislation is the responsibility of the manufacturer of the system or machine 6 Operation Systems where drive controllers are installed must be equipped if necessary with additional monitoring and protective devices according to the valid safety regulations e g law on technical tools regulations for the prevention of accidents etc Modifications...

Page 12: ...severe injuries Warning of a general danger Warning Warns of potential very hazardous situations Possible consequences if disregarded Death or very severe injuries Caution Warns of potential hazardous situations Possible consequences if disregarded Light or minor injuries Warning of damage to material Stop Warns of potential damage to material Possible consequences if disregarded Damage of the con...

Page 13: ...ion and disconnection of the controller supply voltage at L1 L2 L3 or UG UG may overload the internal input current load D Allow at least 3 minutes between disconnection and reconnection Overspeeds Drive systems can reach dangerous overspeeds e g setting of inappropriately high field frequencies D The controllers do not offer any protection against these operating conditions Use additional compone...

Page 14: ... IEC 22G WG4 Cv 21 Limit value class A to EN 55011 industrial area with mains filter Limit value class B to EN 55022 residential area with mains filter and installation into control cabinet Noise immunity Limit values maintained usig mains filter Requirements according to EN 50082 2 IEC 22G WG4 Cv 21 Requirements Standard Severities ESD EN61000 4 2 3 i e 8 kV with air discharge 6 kV with contact d...

Page 15: ...mains filter mains choke Imains A 4 2 5 0 7 5 9 0 12 5 15 0 17 0 Data for mains operation with 1 AC 230 V 50 Hz 60 Hz 270 VDC 275V Motor power 4 pole ASM t 9 2 kH Prated kW 0 37 0 75 1 5 2 2 oto po e po e S at 9 2 kHz Prated hp 0 5 1 0 2 0 2 9 Output power U V W at 9 2 kHz SN9 2 kVA 1 0 1 5 2 7 3 6 Output power UG UG 1 PDC kW 0 0 0 0 0 0 0 0 Output current Irated A 2 6 4 0 7 0 9 5 Max output curre...

Page 16: ...l 5V or 10V Analog setpoint selection Temperature sensitivity 0 40 C 0 4 Offset 0 3 Weight m kg 1 0 1 3 Variant 1 0 2 2 2 2 1 This power can be additionally obtained when operating a matching motor 2 The currents apply to a periodical load cycle with 1 minute overcurrent with the current mentioned here and 2 minutes base load with 75 INrated 3 With mains choke mains filter max output voltage appro...

Page 17: ...c b Cable cross section 1 Fuse F1 F2 F3 E l c b Cable cross section 1 VDE UL VDE mm2 AWG VDE UL VDE mm2 AWG 8201 M 10A C 10A 1 5 15 M 10A C 10A 1 5 15 8202 M 15A C 16A 2 5 13 M 15A C 16A 2 5 1 5 13 15 8203 M 20A C 20A 4 11 M 15A C 16A 2 5 1 5 13 15 8204 M 20A C 20A 4 2 5 11 13 Values in square brackets are valid for motor connection 1 Observe national and regional regulations e g VDE EVU 3 4 Dimen...

Page 18: ...åáåÖI ÉíÅK D lÄëÉêîÉ ÑêÉÉ ëé ÅÉ J vçì Å å áåëí ää ëÉîÉê ä ÅçåíêçääÉêë åÉñí íç É ÅÜ çíÜÉê ïáíÜçìí ÑêÉÉ ëé ÅÉ áå Åçåíêçä Å ÄáåÉíK J båëìêÉ ìåáãéÉÇÉÇ îÉåíáä íáçå çÑ ÅççäáåÖ áê åÇ çìíäÉí çÑ ÉñÜ ìëí áê J ääçï ÑêÉÉ ëé ÅÉ çÑ NMM ãã í íÜÉ íçé åÇ í íÜÉ ÄçííçãK D aç åçí ÉñÅÉÉÇ íÜÉ ãÄáÉåí íÉãéÉê íìêÉ éÉêãáëëáÄäÉ ÇìêáåÖ çéÉê íáçå EëÉÉ ÅÜ éíÉêK PKNF D táíÜ Åçåíáåçìë çëÅáää íáçåë çê îáÄê íáçåëW J ÜÉÅâ ïÜÉíÜÉê ë...

Page 19: ... çê íïç afk ê áäëK D qìêåÉÇ Äó VM EÑä í ëëÉãÄäó çå íÜÉ Ä ÅâëáÇÉ çÑ íÜÉ Åçåíêçä Å ÄáåÉíFW J fåëÉêí íÜÉ íí ÅÜÉÇ ÑáñáåÖ ê áä áåíç íÜÉ ÖìáÇÉë í íÜÉ ÜÉ í ëáåâK D eçêáòçåí ääó ïáíÜ å ÇÇáíáçå ä Ñ åK D lå éáîçíáåÖ Ñê ãÉ Ñçê ëëÉãÄäó ÇÉéíÜë Y NVU ããW J qÜÉêÉÑçêÉ É ëó Ü åÇäáåÖ åÇ áåëí ää íáçå çÑ íÜÉ Ñêçåí áåíÉêÑ ÅÉë éçëëáÄäÉK Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artis...

Page 20: ...UOMQW pí åÇ êÇ ëëÉãÄäó 1 Fixing rail for side assembly 2 Observe the free space required for the connection cables 3 With attachable fieldbus or I O module Observe assembly depth and assembly space required for connection cables mm a b c d e 3 g k 8201 64 210 29 190 158 6 5 30 8202 64 210 29 190 198 6 5 30 8202 V002 64 210 29 190 158 6 5 30 8203 8204 83 283 38 263 211 6 5 30 Artisan Technology Gro...

Page 21: ...áééÉÇ ïáíÜ ÜÉ í ëáåâ ïáíÜ ëã ääÉê ëìêÑ ÅÉK lÄëÉêîÉ íÜÉ ÑçääçïáåÖ éçáåíë íç Åçãéäó ïáíÜ íÜÉ íÉÅÜåáÅ ä Ç í W D ëëÉãÄäó çå å ìåé áåíÉÇI ãÉí ääáÅ ëëÉãÄäó Äç êÇK D êÉ MKNR ãOK D pÜÉÉí íÜáÅâåÉëë í äÉ ëí O ããK Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 22: ... on a DIN rail middle or on two DIN rails top and bottom possible 8203 8204 Assembly on two DIN rails 2 Observe the free space required for the connection cables 3 With attachable fieldbus or I O module Observe assembly depth and assembly space required for connection cables mm a b c1 c2 c3 e 3 8201 64 188 16 98 149 173 8202 64 188 16 98 149 213 8203 8204 83 258 16 149 237 Artisan Technology Group...

Page 23: ...es With grounded neutral No restrictions Observe controller ratings Operation of several 820X controllers connected to a mains 3AC N PE and symmetrical distribution to the three outer conductors excepted D Observe the load of the shared N conductor r m s current see chapter 3 2 D Possibly enlarge the cross section of the N conductor With isolated neutral IT mains Operation with recommended mains f...

Page 24: ...çê Å ÄäÉë çåäóK pÅêÉÉå ÅçååÉÅíáçå D UOMuW lå íÜÉ Ñêçåí c pqJlk ÅçååÉÅíçêK D çååÉÅí íÜÉ ãçíçê Å ÄäÉë íç íÜÉ ëÅêÉï íÉêãáå äë rI sI t åëÅÜäáÉ ÉåK J lÄëÉêîÉ ÅçêêÉÅí éçäÉ ÅçååÉÅíáçåK J qáÖÜíÉåáåÖ íçêèìÉë Terminals Type U V W PE connection Screen strain relief T1 T2 8201 8204 0 5 0 6 Nm 4 4 5 3 lbin 3 4 Nm 30 lbin D pïáíÅÜáåÖ çå íÜÉ ãçíçê ëáÇÉ çÑ íÜÉ ÅçåíêçääÉê áë éÉêãáííÉÇ J Ñçê ë ÑÉíó ëïáíÅÜ çÑÑ EÉãÉê...

Page 25: ... ää ãçíçê Å ÄäÉ äÉåÖíÜë kçK çÑ ãçíçê Å ÄäÉë J tÜÉå ìëáåÖ ìåëÅêÉÉåÉÇ ãçíçê Å ÄäÉëI íÜÉ Ç í áåÇáÅ íÉÇ áå cfd QJP êÉ î äáÇ Ñçê íÜÉ ÇçìÄäÉ ãçíçêJÅ ÄäÉ äÉåÖíÜK J mäÉ ëÉ Åçåí Åí iÉåòÉ ïÜÉå íÜÉ ÄëçäìíÉ çê êÉëìäíáåÖ ãçíçêJÅ ÄäÉ äÉåÖíÜë êÉ OMM ãK Type Permissible control mode C014 8201 8202 0 1 2 3 2 3 2 3 8203 0 1 2 3 2 3 2 3 motor filter 2 3 sine filter 8204 0 15 25 50 100 200 Motor cable length resultin...

Page 26: ...tor only for supply with 2AC PE 190 260V Z1 Mains filter mains choke see Accessories Z2 Motor filter sine filter see Accessories Z3 Brake chopper brake module see Accessories RB Brake resistor see Accessories JRB Temperature monitoring brake resistor X1 Terminal strip in control cabinet 8204 operation only with assigned mains choke mains filter cfd QJQ UOMu éçïÉê ÅçååÉÅíáçåë Artisan Technology Gro...

Page 27: ...Jlk ÅçååÉÅíçêK D fÑ íÜÉ Åçåíêçä Å ÄäÉë êÉ áåíÉêêìéíÉÇ EíÉêãáå ä ëíêáéëI êÉä óëFI íÜÉ ëÅêÉÉåë ãìëí ÄÉ êÉÅçååÉÅíÉÇ çîÉê íÜÉ ëÜçêíÉëí éçëëáÄäÉ Çáëí åÅÉK D çåååÉÅí íÜÉ ÑáñáåÖ ëÅêÉï çÑ íÜÉ ëÉíéçáåí éçíÉåíáçãÉíÉê íç mbK 4 2 3 2 Assignment of the control terminals hPRKMMOS 6 2 7 8 9 K 1 1 K 1 2 K 1 4 2 0 2 8 E 1 E 2 E 3 E 4 3 9 cfd QJR mçëáíáçå çÑ íÜÉ Åçåíêçä íÉêãáå äë Artisan Technology Group Quality In...

Page 28: ...esolution 8 bit Digital inputs 20 Voltage supply for digital inputs 12 V 20 mA p 28 Controller enable HIGH HIGH 12 V 30 V E4 CW rotation CCW rotation CW CCW CW LOW CCW HIGH HIGH 12 V 30 V LOW 0 V 3 V E3 DC injection brake HIGH E2 JOG frequencies Binary code E1 JOG eque c es 20Hz 30Hz 40Hz a y code 39 GND 2 reference for external voltages Terminal Use Factory setting is printed in bold Relay positi...

Page 29: ...çä îçäí ÖÉ 62 7 8 9 K11 K12 K14 3k 3k 3k 3k 3k Vcc GND 2 GND 1 5 2V Vref 3k3 100k 12 30V 82XX R 1k 20 28 E1 E2 E3 E4 39 PE K1 hPRKMMTTJQ cfd QJT çåíêçä ÅçååÉÅíáçåëW bñíÉêå ä îçäí ÖÉ ëìééäó EHNO s KKK HPM sF GND1 Reference for internal voltages GND2 Reference for external voltages GND1 and GND2 have a potential isolation inside the unit Artisan Technology Group Quality Instrumentation Guaranteed 88...

Page 30: ...inc coated stainless steel allow permanent contact Varnished boards should not be used for installation in accordance with EMC D If you use several mounting plates Connect as much surface as possible of the mounting plates e g with copper bands D Ensure the separation of motor cable and signal or mains cable D Do not use the same terminal strip for mains input and motor output D Cable guides as cl...

Page 31: ... plate at the brake chopper and the brake resistor with as large a surface as possible Connect the screen of the cable between controller and brake chopper directly to the mounting plate at the inverter and the brake chopper with a surface as large as possible D Screen the control cables Connect both screen ends of the digital control cables Connect one screen end of the analog control cables Alwa...

Page 32: ...åëí ää íáçå áå ÅÅçêÇ åÅÉ ïáíÜ íÜÉ bj êÉÖìä íáçåëW F1 Fuse K10 Mains contactor Z1 Mains filter A or B see Accessories Z2 Motor filter sine filter see Accessories Z3 Brake module brake chopper see Accessories X1 Terminal strip in control cabinet RB Brake resistor PES HF screen because of a PE connection with a surface as large as possible see Screening in this chapter n Number of phases Artisan Tech...

Page 33: ...Installation 4 16 UOMu_ MVMO Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 34: ...á íÉêãáå äë HrdI Jrd Ea JÖêçìé ÇêáîÉF D çåíêçä íÉêãáå äëW J oÉÑÉêÉåÅÉ éçíÉåíá ä Ñçê íÜÉ Åçåíêçä íÉêãáå äë áë íÉêãáå ä PVK J çåíêçääÉê Éå ÄäÉW íÉêãáå ä OU J pÉäÉÅíáçå çÑ ÇáêÉÅíáçå çÑ êçí íáçåW íÉêãáå ä bP çê bQ J bñíÉêå ä ëÉíéçáåí ëÉäÉÅíáçåW íÉêãáå äë TI U J ÜÉÅâ àìãéÉê éçëáíáçå c Åíéê ëÉííçãÖW M J NM s EëÉÉ é ÖÉ QJNMFK J aìêáåÖ çéÉê íáçå ïáíÜ å áåíÉêå ä îçäí ÖÉ ëìééäó îá íÉêãáå ä OMI ÄêáÇÉ íÜÉ íÉê...

Page 35: ...pply a LOW signal to terminal E4 0 3V D CCW rotation Apply a HIGH signal to terminal E4 12 30V 3 Select the setpoint Apply a voltage 0 10 V to terminal 8 4 Enable the controller Apply a HIGH signal 12 30V to terminal 28 5 The drive is now operating according to factory setting Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 36: ...ld frequency C011 50 0 Hz Acceleration and Acceleration time C012 5 0 s Chapter 5 3 2 and deceleration times Deceleration time C013 5 0 s Current limit values Motor mode C022 150 Chapter 5 3 3 values Generator mode C023 80 Drive performance Chapter 5 4 ff Current torque power Operating mode C014 0 Linear characteristic V fd with auto boost V f characteristic control power characteristic V f rated ...

Page 37: ...ere by determing the field frequencies fdmin and fdmax D fdmincorresponds to the speed at 0 speed setpoint selection D fdmaxcorresponds to the speed at 100 speed setpoint selection Adjustment Relation between field frequency and synchronous motor speed åêëóå ÑÇã ñ SM é nrsyn synchronous motor speed min 1 fdmax max field frequency Hz p number of pole pairs Example 4 pole asynchronous motor p 2 fdma...

Page 38: ...ace only for important modifications when the controller is inhibited D Observe the maximum motor speed D fdmin is only effective under the following conditions With analog setpoint selection With the motor potentiometer function DOWN Special features D With field frequencies fd 240Hz The overcurrent switch off can be activated fd C011 fdmax C010 fdmin 0 100 hPRKMMSO Artisan Technology Group Quali...

Page 39: ...r and Tif which must be set under C012 and C013 tir and tif are the times required for the change between fd1 and fd2 qáê íáê ÑÇã ñ ÑÇO ÑÇN qáÑ íáÑ ÑÇã ñ ÑÇO ÑÇN Important Under unfavourable operating conditions too short acceleration and deceleration times can lead to the deactivation of the controller under overload with the indication of TRIP OC5 In these events the acceleration and deceleratio...

Page 40: ... Adjustment The acceleration and decleration time should be set short enough so that the drive can follow the speed profile without reaching Imax of the controller Drive characteristic when reaching the limit value D During acceleration Expansion of the acceleration ramp D During deceleration Expansion of the deceleration ramp D When the load increases at constant speed When the motor current limi...

Page 41: ... mode Code Name Possible settings IMPORTANT Lenze Selection Info C014 Operating mode 0 0 Linear characteristic V fdwith auto boost 1 Square characteristic V fd 2 with auto boost 2 Linear characteristic V fdwith constant Vmin boost 3 Square characteristic V fd 2 with constant Vmin boost Control modes of the voltage characteristic Function D Under C014 you can set the control mode and the voltage ch...

Page 42: ...m i n 0 0 1 f d f d N V m i n V o u t 1 0 0 V o u t A u t o b o o s t A u t o b o o s t C014 2 Linear characteristic C014 3 Square law characteristic e g for pumps fans hPRKMMSR 1 0 0 0 0 1 f d f d N V m i n 0 0 1 f d f d N V m i n V o u t 1 0 0 V o u t Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 43: ...High dynamic posotioning and feed drives 0 2 Lifts and hoists 0 2 2 Pumps and fan drives 1 3 3 2 Three phase reluctance motors 2 2 Three phase sliding rotor motors 2 2 Three phase motors with assigned frequency voltage characteristic 2 2 Group drives depending on the resulting motor cable length äêÉë á EäN äO äáF Simitas motors and loads 2 2 Different motors and or changing loads 2 2 Artisan Techn...

Page 44: ...tic and has considerable influence on the current torque and power performance of the motor D An internal mains voltage compensation compensates deviations in the mains during operation They therefore do not have to be considered for the setting of C015 Adjustment Calculate the frequency to be set under C015 MNRxeòz OPMs sê íÉÇ ãçíçêxsz ê íÉÇ ãçíçê ÑêÉèìÉåÅóxeòz C014 0 Linear characteristic C014 1...

Page 45: ...ngs of Vmin can activate the TRIP Overcurrent OCx and lead to an extensive motor temperature For drives with special motors A Operate the motor under load B Select the frequency setpoint C Increase Vmin until the required motor current torque occurs Too high settings of Vmin can lead to a positive feedback effect which activates the TRIP Overcurrent OCx D Check the current consumption during idle ...

Page 46: ...aracteristic and has considerable influence on the current torque and power performance of the motor D An internal mains voltage compensation compensates deviations in the mains during operation They therefore do not have to be considered for the setting of C015 Adjustment Calculate the frequency to be set under C015 MNRxeòz OPMs sê íÉÇ ãçíçêxsz ê íÉÇ ãçíçê ÑêÉèìÉåÅó xeòz C014 2 Linear characteris...

Page 47: ...ncy of fd Pmot 7 5 kW fd 5 Hz Pmot 7 5 kW fd 2 Hz B Increase Vmin until you reach the following motor current Motor in short term operation at 0Hz fd 25Hz with self ventilated motors Imotor IN motor with forced ventilated motors Imotor IN motor Motor in permanent operation at 0Hz fd 25Hz with self ventilated motors Imotor 0 8 IN motor with forced ventilated motors Imotor IN motor 4 Set slip compen...

Page 48: ...åíêçääÉê áë Éå ÄäÉÇK D qÜÉ éäìÖJáå ÅçååÉÅíáçå íÉêãáå äë çÑ íÜÉ UOMu ÅçåíêçääÉêë ãìëí çåäó ÄÉ ÅçååÉÅíÉÇ çê ÇáëÅçååÉÅíÉÇ ïÜÉå åç îçäí ÖÉ áë ééäáÉÇK D aÉéÉåÇáåÖ çå íÜÉ ÅçåíêçääÉê ëÉííáåÖëI íÜÉ ÅçååÉÅíÉÇ ãçíçê Å å ÄÉ çîÉêÜÉ íÉÇW J cçê áåëí åÅÉI äçåÖÉê a JÄê âáåÖ çéÉê íáçåëK J içåÖÉê çéÉê íáçå çÑ ëÉäÑJîÉåíáä íÉÇ ãçíçêë í äçï ëéÉÉÇK D qÜÉ ÅçåíêçääÉêë ÖÉåÉê íÉ å çìíéìí ÑêÉèìÉåÅó çÑ ìé íç QUM eò ïÜÉå ëÉíí...

Page 49: ...åí çÑ ÅçåíêçäJîçäí ÖÉ Ñ áäìêÉ çê Å ÄäÉ ÄêÉ âK D fÑ óçì ìëÉ íÜÉ ÑìåÅíáçå ÒcäóáåÖJêÉëí êí ÅáêÅìáíÒ E NQO Z JOJI JPJF ïáíÜ ã ÅÜáåÉë ïáíÜ äçï áåÉêíá íçêèìÉ åÇ ÑêáÅíáçåW J qÜÉ ãçíçê Å å ëí êí Ñçê ëÜçêí íáãÉ çê êÉîÉêëÉ íÜÉ ÇáêÉÅíáçå çÑ êçí íáçå Ñçê ëÜçêí íáãÉ ÑíÉê Éå ÄäáåÖ íÜÉ ÅçåíêçääÉê ïÜÉå íÜÉ ãçíçê áë áå ëí åÇëíáääK Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisa...

Page 50: ... ÅçÇÉ í ÄäÉK J b ÅÜ ÅçÇÉ éêçîáÇÉë é ê ãÉíÉêë ïÜáÅÜ Å å ÄÉ ìëÉÇ íç Çàìëí åÇ çéíáãáòÉ óçìê ÇêáîÉK D qÜÉ ÅçåÑáÖìê íáçå çÑ íÜÉ ÅçåíêçääÉê Å å ÄÉ ÉåíÉêÉÇ Äó ãÉ åë çÑ íÜÉ âÉóé Ç çÑ íÜÉ UOMN__ çéÉê íáåÖ ãçÇìäÉ çê Äó ãÉ åë çÑ ÑáÉäÇÄìë îá íÜÉ ëÉêá ä áåíÉêÑ ÅÉK J qÜÉ çéÉê íáåÖ ãçÇìäÉ åÇ ÑáÉäÇÄìë ãçÇìäÉë êÉ î áä ÄäÉ ë ÅÅÉëëçêáÉëK D qÜÉ ÅÜ åÖáåÖ çÑ é ê ãÉíÉêë Äó ãÉ åë çÑ íÜÉ çéÉê íáåÖ ãçÇìäÉ çê ÑáÉäÇÄìë ãçÇìä...

Page 51: ...after pressing SH PRG C002 D The parameter value of the code will be accepted after pressing SH PRG but only if the controller is inhibited Name 820X Name of the code Unit specific setting possibilites here for 820X Without unit designation the code is valid for all unit types Lenze Factory setting of the code The column Important contains further information Selection 1 1 99 Minimum value smalles...

Page 52: ...OM 3 Setpoint selection via LECOM Control via LECOM Parameter setting via LECOM C002 Parameter set 0 Function executed 1 Overwrite PAR1 with factory setting 2 Overwrite PAR2 with factory setting 3 Overwrite PAR1 and PAR2 with the data of the operating module 4 Overwrite PAR1 with the data of the operating module 5 Overwrite PAR2 with the data of the operating module 6 Transmit PAR1 and PAR2 to the...

Page 53: ...CW QSPCW QSPJOG1 2 3 17 CCW QSPCW QSP PAR DC brake 18 CCW QSPCW QSP PAR Trip set 19 CCW QSPCW QSPDC brake Trip set 20 CCW QSPCW QSP Trip set JOG1 21 CCW QSPCW QSP UP DOWN 22 CCW QSPCW QSP UP JOG1 D CW CW rotation D CCW CCW rotation D DC brake DC injection brake D PAR Change of parameter sets D JOG JOG frequency D QSP Quick stop D Trip Set External fault D UP DOWN Motor potentiomet er functions C00...

Page 54: ...tion time 5 0 0 0 0 1s 999 0 C013 Deceleration time 5 0 0 0 0 1s 999 0 C014 Operating mode 820X 0 0 Linear characteristic V fd with auto boost 1 Square characteristic V fd 2 with auto boost 2 Linear characteristic V fd with constant Vmin boost 3 Square characteristic V fd 2 with constant Vmin boost 821X 822X 824X 4 4 Motor current control C015 V f rated frequency 820X 50 0 30 0 0 1Hz 960 0 821X 50...

Page 55: ...optimized 5 16 kHz noise optimized C019 Threshold auto DC brake 821X 822X 824 X 0 1 0 1 0 1Hz 5 0 C021 Slip compensation 820X 0 0 1 12 821X 0 0 1 20 0 1 12 Software 2x Software 1x 822X 824X 0 0 1 20 C022 Imax limit motor mode 150 30 1 150 C023 Imax limit generator mode 80 30 1 110 C034 Master current 0 0 0 to 20mA 0 to 5V 0 to 10V 1 4 to 20mA C036 Voltage for DC brake 0 1 40 depends on the unit C0...

Page 56: ... Only display C061 Heat sink temperature Only display C079 Oscillation damping Is not transferred when transferring 822X 824X 5 0 1 80 transferring parameters via the operating module C088 Rated motor current 821X 822X 824 X 0 0 1 2 rated output current depends on the unit C091 Motor cos j 821X 822X 824 X 0 4 0 1 1 0 depends on the unit C093 Type Only display 820X 820X 821X 821X 822X 824X 822X Art...

Page 57: ...105 Deceleration time quick stop 821X 822X 824 X 5 00 0 00 0 01s 999 00 C106 Holding time for autom DC injection brake 820X 0 00 0 00 0 01s 50 00 821X 822X 824X 0 02 0 00 0 01s 999 00 C108 Gain C111 820X 220 0 1 255 821X 128 0 1 255 822X 824X 128 0 1 255 C111 Monitor signal 0 0 Field frequency 1 Controller load 2 Motor current 3 DC bus voltage Artisan Technology Group Quality Instrumentation Guara...

Page 58: ... 824X 0 0 PTC input inactive 1 PTC input active TRIP and IMP pulse inhibit are set 2 PTC input active warning C120 I2 t switch off 822X 824X 0 0 1 100 C125 LECOM baud rate 0 0 9600 baud 1 4800 baud 2 2400 baud 3 1200 baud 4 19200 baud Only for LECOM applications C142 Start condition 1 0 Automatic start inhibited flying restart circuit inactive 1 Automatic start if term 28 HIGH flying restart circu...

Page 59: ...nly display C170 TRIP reset selection 0 TRIP reset by pressing the STP key or LOW signal at ctrl enable 1 Auto TRIP Reset C171 Delay for Auto TRIP Reset 0 0 1s 60 C178 Operating time Only display C179 Mains switch on time Only display C377 Gain Zk voltage detection 822X 824X Should only be changed by the Lenze Service C500 Display factor application datum numerator 821X 822X 824 X 2000 1 1 25000 C...

Page 60: ...äÉê áë Çáëéä óÉÇ çå íïç ibaë í íÜÉ Ñêçåí çÑ íÜÉ ìåáíK LED Operating status green red on off Controller enabled on on Mains switched on and automatic start inhibited AS_LC blinking off Controller inhibited off blinking every second Fault message check under C161 off blinking every 0 4 seconds Undervoltage switch off off off Programming mode 8 1 2 Display at the operating module pí íìë áåÇáÅ íáçåë á...

Page 61: ... not adapted to the motor data 8 2 Fault analysis using the history buffer qÜÉ Üáëíçêó ÄìÑÑÉê áë ìëÉÇ íç íê ÅÉ Ñ ìäíëK qÜÉ Ñ ìäí ãÉëë ÖÉë êÉ ëíçêÉÇ áå íÜÉ Üáëíçêó ÄìÑÑÉê áå íÜÉ çêÇÉê çÑ íÜÉáê çÅÅìêêÉåÅÉK qÜÉÜáëíçêóÄìÑÑÉê Ü ëQ ãÉãçêóäçÅ íáçåëïÜáÅÜÅ åÄÉ ÇÇêÉëëÉÇ îá ÅçÇÉëK Structure of the history buffer Code C0168 Entry Note C161 Memory locations 1 Active fault If the fault is no longer active or ha...

Page 62: ...h is shorter or of lower capacitance OC3 Overload inverter during acceleration or short circuit Acceleration time too short C012 D Increase acceleration time D Check drive selection circuit Defective motor cable Check wiring Interturn fault in the motor Check motor OC4 Overload controller during deceleration Deceleration time too short C013 D Increase deceleration time D Check the selection of the...

Page 63: ...nect PTC or switch off monitoring OV Overvoltage Mains voltage too high Check voltage supply O O e o tage Feedback operation Braking operation D Increase deceleration times D For operation with brake choppers Check the selection and connection of the brake resistor Increase the deceleration times Earth leakage on the motor side Check motor cable and motor for earth fault disconnect motor from inve...

Page 64: ...qofmK Note fÑ íÜÉ qofm ëçìêÅÉ áë ëíáää ÅíáîÉI íÜÉ qofm Å ååçí ÄÉ êÉëÉíK Code Name Possible settings IMPORTANT Lenze Selection Info C170 TRIP reset selection 0 TRIP reset by pressing the STP key or a LOW signal at ctrl enable 1 Auto TRIP reset C171 Deceleration for Auto TRIP reset 0 0 1s 60 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 65: ...0 1 Auto Trip reset resets the following fault messages after the time set under C171 OC3 overload during acceleration OC4 overload during deceleration OC5 overload OC6 I t switch off OH overtemperature OUE overvoltage in DC bus Important Mains switching always resets TRIP With more than 8 auto trip resets within 10 minutes the controller sets TRIP and indicates rST numerator exceeded Artisan Tech...

Page 66: ...485 fieldbus module EMF2102IB V001 RS485 fieldbus module EMF2102IB V002 Level converter for RS485 EMF2101IB PC system cable RS232 485 EWL0020 Optical fibre fieldbus module EMF2102IB V003 Optical fibre adaptor for PLC 0 40m EMF2125IB Supply unit for optical fibre adaptor 2125 EJ0013 InterBus S module EMF2111IB PROFIBUS module EMF2131IB System bus module CAN EMF2171IB System bus module CAN with addr...

Page 67: ...006A002 EZF1 009A002 EZF1 018A002 EZF1 018A002 Without mains choke EZF1 006A002 EZF1 009A002 EZF1 018A002 inadmissible Motor filter ELM3 030H003 ELM3 020H004 ELM3 010H010 ELM3 014H010 Sine filter EZS3 003A001 EZS3 004A002 EZS3 007A001 EZS3 010A001 Brake module EMB8251 E EMB8251 E EMB8251 E EMB8251 E Swivel wall assembly EJ0001 EJ0001 EJ0001 EJ0001 DIN rail assembly EJ0002 EJ0002 EJ0002 EJ0002 Fan ...

Page 68: ...eleration times 5 6 Basic information 7 1 Code table 7 2 Current limit value 5 7 Maximum field frequency 5 4 Minimum field frequency 5 4 Connection Control Connection diagram 4 12 Control cables 4 10 Mains 4 7 Motor 4 7 Power Circuit diagram 4 9 Connection diagram Control connections 4 12 Power connection 4 9 Connections Power 4 7 Control cables 4 10 Control connections 4 10 Control mode permissib...

Page 69: ...MC Assembly 4 13 CE typical drive system Installation 4 13 Filters 4 13 Grounding 4 14 Installation 4 13 Screening 4 14 Enclosure 2 1 F Factory setting Important drive parameters 5 3 Short set up 5 2 Switch on sequence 5 2 Fault analysis 8 2 Fault messages 8 3 Reset 8 5 Field frequency Maximum 5 4 Minimum 5 4 Frequency inverter Siehe Controller Fuses Single drives 3 4 150 overload 3 4 G General da...

Page 70: ...nnection 4 7 Mains voltage compensation 5 11 5 13 Maloperation of the drive 8 2 Manufacturer 1 3 Mechanical installation 4 1 Messages Fault 8 3 Monitor output 4 11 Motor Adapt 5 8 Motor cable Screening 4 7 Motor connection 4 7 Mounting positions Types 820X 4 2 N Noise emmission 2 1 Noise immunity 2 1 O Operating module Fault display 8 1 Operating status Display 8 1 Operation Status display 8 1 Ope...

Page 71: ...witch on Initial 5 1 Switch on sequence Factory setting 5 2 T Technical data 2 1 General data application conditions 2 1 Temperature ranges 2 1 Transport storage 2 1 TRIP 8 5 Troubleshooting 8 1 Display at the operating module 8 1 Fault analysis using the history buffer 8 2 Fault indication 8 3 LED 8 1 Maloperation of the drive 8 2 Reset of fault indications 8 5 TRIP 8 5 U Unit protection 2 4 V Va...

Page 72: ...Index UOMu_ MVMO 10 5 Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 73: ...Index 10 6 UOMu_ MVMO Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com ...

Page 74: ...l service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE INSPECTION Remotely inspect equipment before purchasing with our interactive website at www instraview com LOOKING FOR MORE INFORMATION Visit us on the web at www artisantg com for more information on ...

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Lenze 8201, Operating Instructions Manual

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