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CONGRATULATIONS!

When you purchased your new gas fireplace insert, you joined 
the ranks of thousands of individuals whose answer to their home 
heating needs reflects their concern for aesthetics, efficiency 
and our environment. We extend our continued support to help 
you achieve the maximum benefit and enjoyment available from 
your new gas fireplace insert.

Thank you for selecting a Lennox Hearth Products gas fireplace 
insert as the answer to your home heating needs.

TABLE OF CONTENTS

Packaging List ................................................................... Page  2

Using this Manual ............................................................. Page  2

Introduction ...................................................................... Page  2

Safety and Warning Information ....................................... Page  3

General Information .......................................................... Page  5

Smoke Detectors ............................................................... Page  6

Codes and Approvals ........................................................ Page  6

New York City MEA Approval ............................................ Page  7

Requirements for the 

  Commonwealth of Massachusetts ............................... Page  7

Specifications - Insert Dimensions ................................... Page  8

Clearances to Combustibles .............................................. Page  9

Installation ........................................................................ Page  10

  Fireplace Requirements ............................................... Page  10

  Venting Requirements ................................................. Page  11

  Insert Leveling ............................................................. Page  12

  Door Assembly Installation

      or Removal Instructions .......................................... Page  13

  Refractory Brick Panel Installation Instructions ........... Page  14

  Log Set Installation Instructions .................................. Page  15

  Surround Installation Instructions ............................... Page  17

Gas Line Installation .......................................................... Page  19

  Gas Pressure Requirements ........................................ Page  19

  LP and Natural Gas Supplies ....................................... Page  19

Attaching Safety In Operation Warnings ........................... Page  20

Operating Instructions ...................................................... Page  21

  Pre-Lighting Checklist ................................................. Page  21

  Lighting Instructions ................................................... Page  21

  To Turn Gas Off to Appliance ....................................... Page  22

  Shutdown Procedure ................................................... Page  22

  Flame Appearance and Sooting ................................... Page  23

  Air Shutter Adjustment ................................................ Page  23

  Burn-In Period ............................................................. Page  24

  Quiet Operation ............................................................ Page  24

  Blower Operation and Wiring Diagram ........................ Page  24

  Shoreline™ Main Burner Operation .............................. Page  25

  Millivolt Control System and Wiring Diagram .............. Page  25

Maintenance and Servicing ............................................... Page  26

  Maintenance Checklist ................................................. Page  26

  Blower Removal ........................................................... Page  26

  Glass Maintenance ....................................................... Page  27

  Door Removal .............................................................. Page  27

  Paint Touch-Up ............................................................ Page  27

  Inspecting Wiring ........................................................ Page  27

  Fuel Conversion Kits .................................................... Page  27

  Maintenance Schedule ................................................. Page  28

Troubleshooting ................................................................ Page  29

Replacement Parts List. .................................................... Page  30

Part Identification .............................................................. Page  31

Optional Accessories ......................................................... Page  36

Safety / Listing Label ......................................................... Page  39

Lighting Instructions Label ............................................... Page  40

Warranty and Product Reference Information ................... Page  42

PACKAGING LIST

To install a Shoreline insert, an insert body, refractory brick panel set 

and surround kit are required (each sold separately. See

 Page 37

 for 

ordering information).

Fireplace Insert Body Packaging List

Model: Shoreline 33/40 DV INS

1)

  

Fireplace Insert Body

 ......................

1) 150 cfm Blower

  with Burner Cassette

 ......................

1)  5-Piece Log Set

1)  Gas pipe (3/8” x 8”)

 ........................

1)  Optional  Shoreline  #33  orifice 

1)  Installation and Operation Manual

 ..

1) Bag of Decorative Lava Rock 

1)  Bag of Glowing Ember Material

 ......

1) Fireplace Warning Label

1)  Front Leveling Leg Kit

 

Refractory Brick Panel Sets - 6 pieces:

Standard

Red

Architectural Stone

Surround Kits:

Small 3-sided - 36-5/8” Wide x 25-7/8” High (930 mm x 657 mm)

Large 3-sided - 41” Wide x 28” High (1041 mm x 711 mm)

Small 4-sided  - 36-5/8” Wide x 29-3/16” High (930 mm x 741 mm)

Large 4-sided - 41” Wide x 33-1/2” High (1041 mm x 851 mm)

INTRODUCTION

The Insert models covered in this manual are direct-vent sealed com-

bustion gas heaters designed for residential application for installation 

into an existing masonry or factory built solid fuel burning fireplace. The 

required liners for the air intake and exhaust are as follows:
• 

Air Intake: Use 3” diameter UL 181 or UL 1777 listed liner only.

 Exhaust: Use 3” diameter UL 1777 listed gas vent liner only.  DO 

NOT USE UL 181 LISTED LINER.
This appliance is suitable for installation into masonry or factory built 

fireplaces.

These vent systems must be routed through the existing fireplace flue 

system to the vent termination.

Installation Options

• . Residential 

•  Manufactured (mobile) home

• . Bedrooms 

•  Commercial

Your direct-vent Insert is designed to be vented vertically with a minimum 

height of 10 feet and maximum of 35 feet from top of the flue collar using 

natural gas or propane gas (LP).

USING THIS MANUAL

Please  read  and  carefully  follow  all  of  the  instructions  found  in  this 

manual. Please pay special attention to the safety instructions provided 

in this manual. 

PRODUCT IS SUBJECT TO CHANGE WITHOUT NOTICE

Summary of Contents for SHRL 33 DV INS

Page 1: ...uctions du fournis seur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service des incindie L installation et l entretien doivent tre assur s par un installateur ou un service d entretie...

Page 2: ...e 29 Replacement Parts List Page 30 Part Identification Page 31 Optional Accessories Page 36 Safety Listing Label Page 39 Lighting Instructions Label Page 40 Warranty and Product Reference Information...

Page 3: ...ler service agency or the gas supplier WARNING Failure to comply with these installation instructions will result in an improperly installed and operating appliance voiding its warranty Any change to...

Page 4: ...not be connected to a chimney or flue serving a separate solid fuel burning appliance These appliances are vented gas appliances Do not burn wood or other material in these appliances This appliance i...

Page 5: ...nician if you decide to change orifices Theuseofotherfuelsorcombinationoffuelswilldegradetheperformance of this system and may be dangerous Orifice Size Altitude Adjustment These appliances are tested...

Page 6: ...tallation requirements These appliances must be vented directly to the outside in accordance with the current edition of the National Fuel Gas Code NFPA 54 in U S A and CAN CSA B149 1 in Canada and mu...

Page 7: ...centimeters in length The individual manual shut off must be a T handle type valve Massachusetts Horizontal Vent Requirements IntheCommonwealthofMassachusetts horizontalterminationsinstalled less tha...

Page 8: ...Unit To Intake Collar 7 7 8 200 N O D Width Small 3 pc Flange 36 5 8 930 N O D Width Large 3 pc Flange 41 1041 O O D Height Small 3 pc Flange 25 7 8 657 O O D Height Large 3 pc Flange 28 711 P O D Wi...

Page 9: ...rfaces to combustible construction etc above the appliance Paint or lacquer used to finish the mantel must be heat resistant in order to avoid discoloration Minimum Clearances to Combustibles Hearth F...

Page 10: ...tible une fois la conduite de gaz en place IMPORTANT Wheninstallingtheseappliancesintoafactorybuiltfireplace or heat form the air flow within and around the fireplace shall not be altered by the insta...

Page 11: ...ethod for achieving a positive flue connection between the vent and intake liners and the chimney Air Inlet Liner for combustion air When terminating the air inlet liner at this point a positive flue...

Page 12: ...seal See Table 5 for the minimum vertical termination height requirements Vertical Termination Height Minimum Factory Built and Masonry Fireplaces The vent air intake termination clearances above the...

Page 13: ...ocationsontheupperlatchassembly You can then tighten the screws down by turning the wrench or T Handle clockwise SNUG ONLY DO NOT OVERTIGHTEN See Figure 12 4 Figure 13 shows the insert with the door i...

Page 14: ...refractory brick panels and log set theinsertshouldbeinstalledinthefireplace the venting attached the gas line connected and tested for leaks and the initial burner operation checked Figure 15 Figure...

Page 15: ...of carbon monoxide CO a colorless orderless toxic gas The size and position of the log set is critical to achieve a safe reliable and attractive flame pattern Any attempt to use a different log set i...

Page 16: ...ctory in front See Figure 24 C B F pin 5 Locate groove in center log B and place the top of the right log D in groove with the bottom end of the log resting against the right refractory panel See Figu...

Page 17: ...of its final location Surround Kits Models SHR33 SHR40 Part Cat Description Dimensions 75387 Small 3 sided Flange 36 5 8 W x 25 7 8 H 75385 Small 4 sided Flange 36 5 8 W x 29 3 16 H 75388 Large 3 side...

Page 18: ...in Picture C Turning the ball screw counter clockwise as you are look ing at it will give you less tension and turning the ball screw clockwise will give you more tension when opening and closing the...

Page 19: ...ometer and check the pressure Again close the tap gently but securely after completing the check Check the taps for gas leaks with a gas leak test solution and retighten if necessary If the pressure i...

Page 20: ...thermostat mural voir Figure B et le cas ch ant sur le bo tier delat l commande FigureC Pouracheverl instal lationcorrectedecefoyer proc dezcommesuitavec les tiquettesadh sivesenlangues trang resfourn...

Page 21: ...d call your service technician or your gas sup plier 8 After pilot is lit turn gas control counterclockwise to ON Knob can only be turned ON if the knob has popped out 9 To turn burner on turn ON OFF...

Page 22: ...To Turn Off Gas To Appliance above Gas Control Knob Pilot On Off Flame Height Control Knob Hi Lo Piezo Igniter WARNINGS Improper installation adjustment alteration service or maintenance can cause inj...

Page 23: ...ry while adjusting flame appearance Theairshuttershouldneverbesetsoastomake the tips of the flames sooty or create sooting on the viewing glass logs or heat exchanger If sootbeginstoformafterburning t...

Page 24: ...t is used Fire the fireplace insert four suc cessive times for ten minutes each time with a five minute cool down between each firing to cure the paint and burn off lubricants used in the manufacturin...

Page 25: ...manufacturers instructions could result in a malfunction Pay special attention to the thermostat location require ments If the location requirements are not adhered to the appliance erratic operation...

Page 26: ...roperly size the flames The flames should directly contact the thermopile and extend across the main burner ports Be careful not to back the screw out of its threads Replace the cover and check for ga...

Page 27: ...the inside of the glass this condensation and fog will usually disappear in a few minutes This can cause lint dust and other airborne particles to cling to the glass surface Initialcuringofthehightemp...

Page 28: ...chnician Perform the appropriate appliance checkout procedure detailed in this manual Replacing Rockwool Ember Materials Homeowner Qualified Service Technician Remove old ember materials and vacuum th...

Page 29: ...efective igniter no spark at electrode Defective or misaligned electrode at pilot spark at electrode Check gas supply To purge hold in gas cock on valve for 1 2 minutes and try again Check for spark a...

Page 30: ...ector 26 H5751 Blower Ducting 27 H5752 Wire Grommets 28 H5753 Burner Support 29 H5754 Front Leveling leg Assembly 30 H5755 Gasket kit 31 H5756 Surround Hinge 32 H5757 Ball Screw Assembly 33 H5758 Ball...

Page 31: ...26 25 27 2 30 PART IDENTIFICATION Item Description 2 Air Intake Assembly 3 Blower Box Assembly 4 Flue Collar Assembly 5 Blower Snap Switch Assembly 23 Brick Panel Brackets 24 Surround Hanging Brackets...

Page 32: ...LE Item Description 8 Burner Assembly 9 Pilot Assembly w Shield 10 Main Orifice 11 Bulkhead Assembly 12 Cassette Plate Assembly 13 Valve Assembly 14 Air Shutter Assembly 15 Cassette Assembly 30 Gasket...

Page 33: ...T TO SCALE 8 PART IDENTIFICATION Item Description 2 Air Intake Assembly 3 Blower Box Assembly w Blower 6 Rear Leveling Leg Assembly 7 Outer Bottom Assembly 8 Burner Assembly 27 Wire Grommets 29 Front...

Page 34: ...N 22 Ceramic Log Set Item Description 8 Burner Assembly 16 Louver Assembly 17 Blower Rheostat 18 Control Panel Valve Cover 19 On Off Switch Item Description 20 Igniter w nut 21 Door Assembly 22 Cerami...

Page 35: ...e Surround Assembly Item Description 31 Surround Flange Hinge 32 Ball Screw Assembly 33 Ball Screw Catch Assembly 34 Surround Spacer Kit Small 35 Surround Spacer Kit Large 36 Extrusion Kit 3 Piece Sma...

Page 36: ...ng the hand held remote control transmitter Screen Panel Kit This screen panel kit can be installed over the glass enclosure panel to help protect from making direct contact with the hot glass surface...

Page 37: ...piece Small 75388 SHR SP 3P LG Surround Panel Kits 3 piece Large Width Height Cat No Model Description H7987 SHR BRK STD Brick Panel Set Tan H7988 SHR BRK RED Brick Panel Set Red H7989 SHR BRK ARCHSTO...

Page 38: ...er Kit DVI 3 X 35 requires 2 one for exhaust and one for intake TKDVI TKDVI Termination Kit DVI termination cap and flashing DV3FK35 DV3FK35 Flex Liner and Termination Kit 3 X 35 includes 2 flex liner...

Page 39: ...devant G le foyer H Distance verticale de la base de H l appareil aux combustibles Note Extension d tre fabriqu avec 1 minimum de mat riaux non combustible ou quivalent poss dant un facteur k de 0 84...

Page 40: ...ion suppl mentaires contactez un installateur qualifi un agent de service ou un fournisseur de gaz Si vous op rez cet appareil sans qu il ne soit correctement raccord un conduit d vacuation vous pourr...

Page 41: ...41 NOTES...

Page 42: ...anufacturer Normally all parts should be ordered through your Lennox distributor or dealer Parts will be shipped at prevailing prices at time of order When ordering repair parts always give the follow...

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