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Page 11

Brazing Connections 

Use the procedures outlined in figures 6 and 7 for brazing 

line set connections to service valves.

 WARNING

Danger  of  fire.  Bleeding  the  refrigerant 

charge from only the high side may result 

in pressurization of the low side shell and 

suction tubing. Application of a brazing torch 

to a pressurized system may result in ignition 

of the refrigerant and oil mixture. Check the 

high and low pressures before applying heat.

 WARNING

When using a high pressure gas such as 

nitrogen to pressurize a refrigeration or air 

conditioning system, use a regulator that can 

control the pressure down to 1 or 2 psig (6.9 

to 13.8 kPa).

 CAUTION

Brazing  alloys  and  flux  contain  materials  which  are 

hazardous to your health.
Avoid breathing vapors or fumes from brazing operations. 

Perform operations only in well-ventilated areas.

Wear gloves and protective goggles or face shield to 

protect against burns.
Wash hands with soap and water after handling brazing 

alloys and flux.

 IMPORTANT

Allow braze joint to cool before removing the wet rag 

from the service valve. Temperatures above 250ºF can 

damage valve seals.

 IMPORTANT

Use silver alloy brazing rods with 5% minimum silver 

alloy for copper-to-copper brazing. Use 45% minimum 

alloy for copper-to-brass and copper-to-steel brazing.

 WARNING

Fire, Explosion and Personal Safety hazard. 

Failure to follow this warning could result in 

damage, personal injury or death.
Never use oxygen to pressurize or purge 

refrigeration lines. Oxygen, when exposed 

to a spark or open flame, can cause fire and/

or an explosion, that could result in property 

damage, personal injury or death.

Summary of Contents for ML18XC2 Series

Page 1: ...cal Unit Parts Arrangement 5 Operating Gauge Set and Service Valves 5 Unit Placement 7 Removing and Installing Louvered Panels 8 New or Replacement Line Set 9 Brazing Connections 11 Flushing Line Set...

Page 2: ...the remaining two sides may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification Nominal Cooling Capacity 024 2 ton...

Page 3: ...NNECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4 3...

Page 4: ...t ampacity MCA 14 6 20 2 26 2 32 2 Compressor Rated load amps 10 9 15 4 19 9 23 7 Locked rotor amps 61 92 127 151 Power factor 0 97 0 94 0 93 0 92 Outdoor Fan Motor Full load amps 1 1 1 4 2 6 Locked R...

Page 5: ...ugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2 NM Machine screws 10 28 ft lb 3 NM Compressor bol...

Page 6: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 7: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 8: ...ons that may cause panels to be blown around and battered WARNING REMOVAL STEP 1 INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE STEP 2 PANEL INSTALLATION TO...

Page 9: ...ge in the system No need to add oil in system with 20 pounds of refrigerant or less For systems over 20 pounds add one ounce for every five pounds of refrigerant Recommended topping off POE oils are M...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...reads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...losed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allo...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...Y1 Y2 C K1 S4 R C R W2 W1 Y2 C BLACK BLUE YELLOW Y Y1 G G W INDOOR UNIT TB1 THERMOSTAT A2 EL196E ML180E ML193E EL180E EL195E ML196E R W2 W1 G C BLACK BLUE YELLOW Y1 Y2 INDOOR UNIT A92 TB1 DS O W914 W9...

Page 20: ...to shut off compressor operation The auto reset switch closes when the compressor cas ing temperature falls to 151 187 F 66 C 86 C and the compressor is re energized This single pole single throw SPS...

Page 21: ...sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use more energy Keep shrubbery trimmed away from the...

Page 22: ...all factory and field installed wiring for loose connections 3 After evacuation is complete open the liquid line and suction line service valves to release the refrigerant charge contained in outdoor...

Page 23: ...pply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach...

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