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Page 17

Evacuating Line Set and Indoor Coil 

A

Open both manifold valves and start the vacuum pump.

B

Evacuate the line set and indoor unit to an 

absolute pressure

 of 23,000 microns (29.01 inches of mercury).

NOTE — During the early stages of evacuation, it is desirable to close the manifold gauge valve at least once. A rapid rise in pressure

indicates a relatively large leak. If this occurs, 

repeat the leak testing procedure.

NOTE — The term absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of

pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

C

When the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

Close manifold gauge valves
Close valve on vacuum pump
Turn off vacuum pump
Disconnect manifold gauge center port hose from vacuum pump
Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.
Open manifold gauge valves to break the vacuum in the line set and indoor unit.
Close manifold gauge valves.

D

Shut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the

dry nitrogen from the line set and indoor unit.

E

Reconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the

absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20-minute period after shutting off the vacuum pump

and closing the manifold gauge valves.

F

When the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an

upright cylinder of HFC-410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and

indoor unit.

G

Perform the following:

OUTDOOR

UNIT

TO VAPOR

SERVICE VALVE

TO LIQUID LINE

SERVICE VALVE

MICRON

GAUGE

VACUUM PUMP

A34000 1/4 SAE TEE WITH

SWIVEL COUPLER

500

MANIFOLD

GAUGE SET

HFC-410A

RECOMMEND

MINIMUM 3/8” HOSE

A

Connect low side of manifold gauge set

with 1/4 SAE in-line tee to 

vapor 

line

service valve

B

Connect high side of manifold gauge

set to 

liquid 

line service valve

C

Connect  micron  gauge  available

connector on the 1/4 SAE in-line tee.

D

Connect  the  vacuum  pump  (with

vacuum gauge) to the center port of the

manifold gauge  set. The center port

line  will  be  used  later  for  both  the

HFC-410A and nitrogen containers.

HIGH

LOW

1

2

3

4

5

6

7

8

9

10

11 12

1/6 TURN

NITROGEN

1

CONNECT GAUGE SET

A

B

C

D

2

EVACUATE THE SYSTEM

NOTE 

— Remove cores from service valves (if not already done).

Close manifold gauge valves.
Shut off HFC-410A cylinder.
Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core

tool while maintaining a positive system pressure.
Replace stem caps and secure finger tight, then tighten an additional one-sixth (1/6) of a turn as illustrated.

FIGURE 11. Evacuating the System

Summary of Contents for ML18XC2 Series

Page 1: ...cal Unit Parts Arrangement 5 Operating Gauge Set and Service Valves 5 Unit Placement 7 Removing and Installing Louvered Panels 8 New or Replacement Line Set 9 Brazing Connections 11 Flushing Line Set...

Page 2: ...the remaining two sides may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification Nominal Cooling Capacity 024 2 ton...

Page 3: ...NNECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4 3...

Page 4: ...t ampacity MCA 14 6 20 2 26 2 32 2 Compressor Rated load amps 10 9 15 4 19 9 23 7 Locked rotor amps 61 92 127 151 Power factor 0 97 0 94 0 93 0 92 Outdoor Fan Motor Full load amps 1 1 1 4 2 6 Locked R...

Page 5: ...ugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2 NM Machine screws 10 28 ft lb 3 NM Compressor bol...

Page 6: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 7: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 8: ...ons that may cause panels to be blown around and battered WARNING REMOVAL STEP 1 INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE STEP 2 PANEL INSTALLATION TO...

Page 9: ...ge in the system No need to add oil in system with 20 pounds of refrigerant or less For systems over 20 pounds add one ounce for every five pounds of refrigerant Recommended topping off POE oils are M...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...reads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...losed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allo...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...Y1 Y2 C K1 S4 R C R W2 W1 Y2 C BLACK BLUE YELLOW Y Y1 G G W INDOOR UNIT TB1 THERMOSTAT A2 EL196E ML180E ML193E EL180E EL195E ML196E R W2 W1 G C BLACK BLUE YELLOW Y1 Y2 INDOOR UNIT A92 TB1 DS O W914 W9...

Page 20: ...to shut off compressor operation The auto reset switch closes when the compressor cas ing temperature falls to 151 187 F 66 C 86 C and the compressor is re energized This single pole single throw SPS...

Page 21: ...sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use more energy Keep shrubbery trimmed away from the...

Page 22: ...all factory and field installed wiring for loose connections 3 After evacuation is complete open the liquid line and suction line service valves to release the refrigerant charge contained in outdoor...

Page 23: ...pply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach...

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