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Page 20

System Operation  

UNIT COMPONENTS

 IMPORTANT

Some scroll compressors have an internal vacuum 

protector that will unload scrolls when suction pressure 

goes below 20 psig. A hissing sound will be heard when 

the compressor is running unloaded. Protector will 

reset when low pressure in system rises above 40 psig. 

DO NOT REPLACE COMPRESSOR.

The outdoor unit and indoor blower cycle on demand from 

the room thermostat. If the thermostat blower switch is in 

the 

ON

 position, the indoor blower operates continuously. 

Liquid line Filter Drier 

The unit is equipped with a large-capacity filter drier which 

keeps the system clean and dry. If replacement is neces

-

sary, order another of the same design and capacity. The 

replacement filter drier must be suitable for use with HFC-

410A refrigerant. 

Low Pressure Switch (S87) 

The ML18XC2 is equipped with an auto-reset low pres-

sure switch which is located on the vapor line. The switch 

shuts  off  the  compressor  when  the  vapor  pressure  falls 

below the factory setting. This switch, which is ignored 

during defrost operation, closes at pressures at or above 

40 ± 5 psig (276 ± 34 kPa) and opens at 25 ± 5 psig (172 

± 34 kPa). It is not adjustable. 

High Pressure Switch (S4) 

The ML18XC2 is equipped with an auto-reset high pres-

sure switch (single-pole, single-throw) which is located on 

the liquid line. The switch shuts off the compressor when 

discharge pressure rises above the factory setting. The 

switch is normally closed and is permanently adjusted to 

trip (open) at 590 ± 15 psig (4068 ± 103 kPa). 

NOTE

 – 

A Schrader core is under the pressure switches.

 

Crankcase Heater (HR1) and Thermostat Switch (S40) 

All models sizes are equipped with a belly band type 

crankcase heater. HR1 prevents liquid from accumulating 

in the compressor. The HR1 is controlled by a single pole, 

single throw thermostat switch (S40) located on the liquid 

line. On all units, the heater is on when there is no com

-

pressor operation. 

Thermal Protection Switch (S173) – Compressor 

Mounted 

Some ML18XC2 units are equipped with a compressor 

mounted normally closed temperature switch that pre

-

vents compressor damage due to overheating caused 

by internal friction. The switch is located on top of the 

compressor  casing  (see  figure  1).  This  switch  senses 

the  compressor  casing  temperature  and  opens  at  239-

257°F  (115°C-125°C)  to  shut  off  compressor  operation. 

The auto-reset switch closes when the compressor cas-

ing temperature falls to 151-187°F (66°C-86°C), and the 

compressor is re-energized. This single-pole, single-throw 

(SPST) bi-metallic switch is wired in series with the 24V Y 

input signal to control compressor operation.

Maintenance  

DEALER

 WARNING

Electric Shock Hazard. Can cause injury or 

death. Unit must be properly grounded in 

accordance with national and local codes.
Line voltage is present at all components 

when unit is not in operation on units with 

single-pole contactors. Disconnect all remote 

electric power supplies before opening 

access panel. Unit may have multiple power 

supplies.

 WARNING

Improper installation, adjustment, alteration, service 

or maintenance can cause property damage, personal 

injury or loss of life. Installation and service must  be 

performed by a licensed professional HVAC installer or 

equivalent, service agency, or the gas supplier.

Maintenance and service must be performed by a quali

-

fied installer or service agency. At the beginning of each 

cooling season, the system should be checked as follows:

Outdoor Unit

1 -   Clean and inspect outdoor coil (may be flushed with 

a water hose). Ensure power is off before cleaning.

2 -   Outdoor unit fan motor is pre-lubricated and sealed. 

No further lubrication is needed.

3 - 

 Visually inspect all connecting lines, joints and coils 

for evidence of oil leaks.

4 - 

Check all wiring for loose connections. 

5 - 

Check for correct voltage at unit (unit operating). 

6 - 

Check amp draw on outdoor fan motor.

Motor Nameplate:_________ Actual:__________.

7 - 

 Inspect drain holes in coil compartment base and 

clean if necessary.

NOTE

 – 

If insufficient cooling occurs, the unit should be 

gauged and refrigerant charge should be checked. 

Outdoor Coil 

It  may  be  necessary  to  flush  the  outdoor  coil  more  fre-

quently if it is exposed to substances which are corrosive 

or which block airflow across the coil (e.g., pet urine, cot-

tonwood  seeds,  fertilizers,  fluids  that  may  contain  high 

levels of corrosive chemicals such as salts) 
• 

 Outdoor Coil – The outdoor coil may be flushed with a 

water hose. 

•   Outdoor Coil (Sea Coast) – Moist air in ocean locations 

can carry salt, which is corrosive to most metal. Units that 

are located near the ocean require frequent inspections 

and maintenance. These inspections will determine the 

necessary need to wash the unit including the outdoor 

coil. Consult your installing contractor for proper intervals/

procedures for your geographic area or service contract. 

Summary of Contents for ML18XC2 Series

Page 1: ...cal Unit Parts Arrangement 5 Operating Gauge Set and Service Valves 5 Unit Placement 7 Removing and Installing Louvered Panels 8 New or Replacement Line Set 9 Brazing Connections 11 Flushing Line Set...

Page 2: ...the remaining two sides may be A clearance of 24 in must be maintained between two units 48 in 1219 mm clearance required on top of unit Model Number Identification Nominal Cooling Capacity 024 2 ton...

Page 3: ...NNECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4 3...

Page 4: ...t ampacity MCA 14 6 20 2 26 2 32 2 Compressor Rated load amps 10 9 15 4 19 9 23 7 Locked rotor amps 61 92 127 151 Power factor 0 97 0 94 0 93 0 92 Outdoor Fan Motor Full load amps 1 1 1 4 2 6 Locked R...

Page 5: ...ugly over the cap before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2 NM Machine screws 10 28 ft lb 3 NM Compressor bol...

Page 6: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 7: ...ent of unit in relation to a window see the provided illustration in figure 3 detail A PLACING UNIT ON SLAB When installing unit at grade level the top of the slab should be high enough above grade so...

Page 8: ...ons that may cause panels to be blown around and battered WARNING REMOVAL STEP 1 INSERT PANEL UNDER UNIT TOP CAP LIP AND LIFT SLIGHTLY TO CLEAR SIDE LIP OF PANEL FROM BASE STEP 2 PANEL INSTALLATION TO...

Page 9: ...ge in the system No need to add oil in system with 20 pounds of refrigerant or less For systems over 20 pounds add one ounce for every five pounds of refrigerant Recommended topping off POE oils are M...

Page 10: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 11: ...dous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and protective goggles or face shield to protect against burns...

Page 12: ...SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT AND D...

Page 13: ...tions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY DAMAGE...

Page 14: ...ISTING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 15: ...reads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wrench to turn an additional 1 2...

Page 16: ...losed connect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allo...

Page 17: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 18: ...to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage control power 24...

Page 19: ...Y1 Y2 C K1 S4 R C R W2 W1 Y2 C BLACK BLUE YELLOW Y Y1 G G W INDOOR UNIT TB1 THERMOSTAT A2 EL196E ML180E ML193E EL180E EL195E ML196E R W2 W1 G C BLACK BLUE YELLOW Y1 Y2 INDOOR UNIT A92 TB1 DS O W914 W9...

Page 20: ...to shut off compressor operation The auto reset switch closes when the compressor cas ing temperature falls to 151 187 F 66 C 86 C and the compressor is re energized This single pole single throw SPS...

Page 21: ...sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use more energy Keep shrubbery trimmed away from the...

Page 22: ...all factory and field installed wiring for loose connections 3 After evacuation is complete open the liquid line and suction line service valves to release the refrigerant charge contained in outdoor...

Page 23: ...pply Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach...

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