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Page 24

System Operation

 IMPORTANT

Some scroll compressors have an internal vacuum 

protector that will unload scrolls when suction pressure 

goes below 20 psig. A hissing sound will be heard when 

the compressor is running unloaded. Protector will 

reset when low pressure in system rises above 40 psig. 

DO NOT REPLACE COMPRESSOR.

The outdoor unit and indoor blower will cycle on and off 

as dictated by demands from the room thermostat. When 

the thermostat's blower switch is in the 

ON

 position, the 

indoor blower will operate continuously. 

HIGH PRESSURE SWITCH (S4) 

ML14XC1 units are equipped with a high-pressure switch 

that is factory-wired and located in the liquid line. 
The switch is a Single Pole, Single Throw (SPST), au-

to-reset switch which is normally closed and removes 

power from the compressor when discharge pressure ris-

es above factory setting at 590 ± 10 psig; resets at 418 ± 

5 psig. 

CRANKCASE HEATER (HR1) AND THERMOSTAT 

(S40) 

Compressors in some models are equipped with a 40 watt 

or 70 watt, belly band type crankcase heater. HR1 pre-

vents liquid from accumulating in the compressor. HR1 

is controlled by a single pole, single through thermostat 

switch  (S40)  located  on  the  liquid  line  (see  figure  1  for 

location). 
When liquid line temperature drops below 50° F the ther-

mostat closes energizing HR1. The thermostat will open, 

de-energizing HR1 once liquid line temperature reaches 

70° F. 

THERMAL PROTECTION SWITCH (S173) - COMPRES-

SOR MOUNTED 

Some units are equipped with a compressor mounted 

normally closed temperature switch that prevents com-

pressor damage due to overheating caused by internal 

friction. The switch is located on top of the compressor 

casing. This switch senses the compressor casing tem-

perature and opens at 239-257°F (115°C-125°C) to shut 

off  compressor  operation.  The  auto-reset  switch  closes 

when the compressor casing temperature falls to 151-

187°F (66°C-86°C), and the compressor is re-energized. 

This single-pole, single-throw (SPST) bi-metallic switch is 

wired in series with the 24V Y input signal to control com-

pressor operation.

Maintenance  

Your heating and air conditioning system should be in-

spected and maintained yearly (before the start of the 

cooling and heating seasons) by a licensed professional 

HVAC technician. You can expect the technician to check 

the following items. 

These checks may only be con-

ducted by a licensed professional HVAC technician. 

Outdoor Unit 

1.  Inspect component wiring for loose, worn or damaged 

connections. Also check for any rubbing or pinching of 

wires.  Confirm  proper  voltage  plus  amperage  of  out

-

door unit. 

2.  Check the cleanliness of outdoor fan and blade assem-

blies. Check condition of fan blades (cracks). Clean or 

replace them, if necessary. 

3.  Inspect base pan drains for debris and clean as nec-

essary. 

4.  Inspect the condition of refrigerant piping and con-

firm that pipes are not rubbing copper-to-copper. Also, 

check the condition of the insulation on the refrigerant 

lines. Repair, correct, or replace as necessary. 

5. Test capacitor. Replace as necessary. 
6.  Inspect contactor contacts for pitting or burn marks. Re-

place as necessary. 

7.  Check outdoor fan motor for worn bearings/bushings. 

Replace as necessary. 

8.  Inspect and clean outdoor coils, if necessary and note 

any damage to coils or signs of leakage.

NOTICE !

Failure to follow instructions will cause damage to 

the unit.
This unit is equipped with an aluminum coil. 

Aluminum coils may be damaged by exposure to 

solutions with a pH below 5 or above 9. The alumi-

num coil should be cleaned using potable water 

at a moderate pressure (less than 50psi). If the 

coil cannot be cleaned using water alone, Lennox 

recommends use of a coil cleaner with a pH in the 

range of 5 to 9. The coil must be rinsed thoroughly 

after cleaning.
In coastal areas, the coil should be cleaned with 

potable water several times per year to avoid corro-

sive buildup (salt).

Indoor Unit (Air Handler or Furnace) 

1.  Inspect component wiring for loose, worn or damaged 

connections. Confirm proper voltage plus amperage in

-

door unit. 

2. Inspect and clean or replace air filters in indoor unit. 

3.  Check the cleanliness of indoor blower and clean blow-

er, if necessary. 

4.  Inspect the evaporator coil (Indoor) drain pans and con-

densate drains for rust, debris, obstructions, leaks or 

cracks. Pour water in pans to confirm proper drainage 

from the pan through to the outlet of the pipe. Clean or 

replace as necessary. 

5. Inspect and clean evaporator (indoor) coil, if necessary. 
6.  Inspect the condition of the refrigerant lines and con-

firm  that  pipes  are  not  rubbing  copper-to-copper. 

 

Also, ensure that refrigerant pipes are not being affect

-

ed by indoor air contamination. Check condition of insu-

lation on the refrigerant lines. Repair, correct, or replace 

as necessary. 

Summary of Contents for ML14XC1 Series

Page 1: ...d Service Valves 6 Installation 8 Unit Placement 8 Removing and Installing Louvered Panels 10 New or Replacement Line Set 11 Brazing Connections 13 Flushing Line Set and Indoor Coil 16 Installing Indo...

Page 2: ...Hz J voltage Product Tier ML Merit Series Unit Type C Air Conditioner Cooling Stages 1 Single Stage Compressor Ratings Revision Level Nominal Cooling Capacity 036 3 tons 042 3 5 tons 048 4 tons 060 5...

Page 3: ...diameter in 5 16 5 16 5 16 5 16 No of rows 2 2 2 2 Fins per inch 22 22 22 22 Outdoor Fan Diameter in 22 22 22 26 No of Blades 3 3 4 4 Motor hp 1 6 1 6 1 4 1 4 Cfm 3160 3050 3600 4550 Rpm 825 825 825 8...

Page 4: ...CONNECTION 6 3 8 162 TOP VIEW BASE SECTION COMPRESSOR COIL DRAIN OUTLETS Around perimeter of base OPTIONAL UNIT STAND OFF KIT 4 Field Installed 111 4 3 8 4 3 8 4 3 8 4 3 8 6 3 8 162 111 111 111 111 4...

Page 5: ...CTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH S4 COMPRESSOR HARNESS TYPICAL PLUMBING COPELAND COMPRESSOR TYPICAL PLUMBING LG COMPRESSOR HIGH PRESSURE SWITCH S4 FIELD...

Page 6: ...p before tightening TABLE 1 Torque Requirements Parts Recommended Torque Service valve cap 8 ft lb 11 NM Sheet metal screws 16 ft lb 2 NM Machine screws 10 28 ft lb 3 NM Compressor bolts 90 in lb 10 N...

Page 7: ...7 8 9 10 11 12 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately...

Page 8: ...ions If unit coil cannot be mounted away from prevailing winter winds a wind barrier should be con structed Size barrier at least the same height and width as outdoor unit Mount barrier 24 inches 610...

Page 9: ...or 2 inches per 5 feet 50 mm per 1 5 m away from building structure DETAIL A DETAIL B INSTALL UNIT AWAY FROM WINDOWS TWO 90 ELBOWS INSTALLED IN LINE SET WILL REDUCE LINE SET VIBRATION GROUND LEVEL MOU...

Page 10: ...Remove panel A first then B C and finally D When reinstalling panels reverse that order starting with panel D C B and finally A REMOVAL Repeat steps 1 2 and 3 to remove panels B C and D STEP 1 Startin...

Page 11: ...ING Fire Explosion and Personal Safety hazard Failure to follow this warning could result in damage personal injury or death Never use oxygen to pressurize or purge refrigeration lines Oxygen when exp...

Page 12: ...be used if line set is to be installed on exterior of outside wall PVC PIPE FIBERGLASS INSULATION CAULK OUTSIDE WALL VAPOR LINE WRAPPED WITH ARMAFLEX LIQUID LINE OUTSIDE WALL LIQUID LINE VAPOR LINE WO...

Page 13: ...T Allow braze joint to cool before removing the wet rag from the service valve Temperatures above 250 F can damage valve seals IMPORTANT Use silver alloy brazing rods with 5 minimum silver alloy for c...

Page 14: ...EN HIGH LOW B A C PIPING PANEL REMOVAL AND LINE SET PREPARATION CAP AND CORE REMOVAL Remove piping panel for easier access to service valves Cut ends of the refrigerant lines square free from nicks or...

Page 15: ...T TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated cloths around service va...

Page 16: ...STING INDOOR UNIT GAUGE MANIFOLD INVERTED CYLINDER CONTAINS CLEAN HCFC22 TO BE USED FOR FLUSHING LIQUID LINE SERVICE VALVE INLET DISCHARGE TANK RETURN CLOSED OPENED RECOVERY CYLINDER RECOVERY MACHINE...

Page 17: ...Lightly lubricate connector threads and expose surface of the Teflon ring with refrigerantoil E Attach the liquid line assembly to the expansion valve Finger tighten and use an appropriately sized wre...

Page 18: ...KP SURE CLOSE THE VALVE ON THE HFC 410A CYLINDER AND THE VALVE ON THE HIGH PRESSURE SIDE OF THE MANIFOLD GAUGE SET DISCONNECT THE HFC 410A CYLINDER C CONNECT A CYLINDER OF DRY NITROGEN WITH A PRESSURE...

Page 19: ...r unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves F When the...

Page 20: ...rams and refer to unit nameplate for minimum circuit ampacity and maximum overcurrent protection size 24VAC TRANSFORMER Use the transformer provided with the furnace or air han dler for low voltage co...

Page 21: ...CONTROL WIRING NOTE Wire tie provides low voltage control wire strain relief and to maintain separation of field installed low and high voltage circuits NOTE For proper voltages select thermostat wire...

Page 22: ...Page 22 FIGURE 15 Typical Factory Wiring G and Y Voltages...

Page 23: ...Page 23 FIGURE 16 Typical Factory Wiring J Voltage...

Page 24: ...he technician to check the following items These checks may only be con ducted by a licensed professional HVAC technician Outdoor Unit 1 Inspect component wiring for loose worn or damaged connections...

Page 25: ...technician will check the refrigerant charge per the charging sticker information on the outdoor unit 3 Verify that system total static pressure and airflow set tings are within specific operating par...

Page 26: ...high pressure switch is closed 3 K1 1 N O closes energizing compressor B1 and out door fan motor B4 4 Compressor B1 and outdoor fan motor B4 begin im mediate operation END OF COOLING DEMAND 5 Cooling...

Page 27: ...the unit is running Power must be within range shown on the nameplate 8 Check system for sufficient refrigerant by using the procedures that follow System Refrigerant This section outlines procedures...

Page 28: ...DRY BULB A AND WET BULB B DT IS THE INTERSECTING VALUE OF A AND B IN THE TABLE SEE TRIANGLE 2 FIND TEMPERATURE DROP ACROSS COIL MEASURE ING THE COIL A AND C TEMPERATURE DROP FORMULA TDROP A MINUS C F...

Page 29: ...ve refrigerant based upon line length BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the airflow through the outdoor coil to achieve pressure...

Page 30: ...26 9 80 26 7 235 15 26 1 31 7 85 29 4 254 10 23 3 36 8 90 32 2 274 5 20 6 42 5 95 35 0 295 0 17 8 48 6 100 37 8 317 5 15 0 55 2 105 40 6 340 10 12 2 62 3 110 43 3 365 15 9 4 70 0 115 46 1 391 20 6 7...

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