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- On the heat pump units, the compressor has a single phase electric heating element to assure a separation
  between the Refrigerant and the oil in the housing. This heater is activated when the compressor is off and stops
      working when the compressor is on.
  About eight hours before start up or after a long shutdown period, voltage should be supplied to the unit so that
 this heater will be activated.
-  To  start  the  unit,  follow  the  instructions  given  in  the  Control  Panel  Manual  supplied  with  the  unit
   (requesting operation in any of the modes, cooling, heating, or automatic).
   After a time lapse, the unit will start.
-  With  unit  operating,  check  that  the  fans  are  turning  freely  and  in  the  proper  direction.

- Check compressor oil level, sight glass included (on the sides of the compressor, the level should be between
    1/4  and  3/4  in  the  sight  glass,  while  during  operation  the  level  should  be  between  3/4  and  full).
-  Connect  high  and  low  pressure  gauges  and  check  that  operating  pressure  values  are  normal.
- Measure electrical consumption for the unit and check that it is near what is indicated on the Rating Plate.
- Check the electrical consumption of the compressor and the fans with what is specified in the physical data sheets.
- In the case of a Heat Pump unit, make a cycle change on the Control Panel checking that the 4-way valves make
  the change correctly. Check the pressure values in the new cycle.

- Remember the low pressure switch is reset automatically and the high pressure switch is reset electronically.

- Check that pressure switches stop the unit:
  FOR THE COOLING CYCLE UNIT:
  Stop the outdoor fan by disconnecting it. The high pressure should rise and the high pressure switch should stop
  the   compressor at 27.5 kg/cm . Reconnect the fan and electrically reset the pressure switch by pressing the
  “RESUME”   button on the Control Panel for 5 seconds for standard unit version, and press "OFF" for VFC version
  units  and  wait  for  the  anti-cycle  time  (5  minutes),  afterwards,  the  unit  will  start-up  again.
  Stop the indoor fan by disconnecting it. The low pressure should drop and the unit should stop when the pressure
  gauge reaches 1 kg/cm . The unit will start up again when the pressure rises and the pressure gauge indicates
 2 kg/cm . Once this has been carried out, stop the unit and reconnect the fan.
- Start the unit again and when everything is operating normally, take a reading of all the data and 

fill out the

  Commissioning Sheet.

Scroll type compressors only compress in one direction of the rotation. Single phase models are always
started up in the proper direction; however, the three phase models, turn in either direction depending on
the order of the power supply phases. Therefore, it is essential that the phase connection for scroll-type
three-phase compressors be carried out correctly (the correct direction of rotation can be checked when
the pressure on the suction side decreases and the pressure on the discharge side increases when the
compressor is activated). If the connection is wrong, the rotation will be reversed causing a high noise
level and a reduction in the amount of current consumed. If this occurs, the compressor’s internal protection
system will kick in shutting down the unit. The solution is to disconnect, switch the wires between two of
the phases and connect again).

  REMEMBER THAT THE COMPRESSOR IS A SCROLL TYPE COMPRESSOR:

3.- COMMISSIONING AND OPERATION

3.2.- STEPS TO FOLLOW FOR COMMISSIONING THE UNITS

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Summary of Contents for KVCK 100D

Page 1: ...COMPACTAIR KVCK KVHK English 04 2004 INSTALLATION OPERATION MAINTENANCE MANUAL...

Page 2: ...S 2 8 ELECTRICAL CONNECTIONS DATA PAGE FOR UNIT COMMISSIONING PAGE 4 5 6 7 8 9 10 19 20 21 PAGE 3 PAGE 2 POINTS TO KEEP IN MIND TABLE OF CONTENTS 1 GENERAL CHARACTERISTICS 1 1 PHYSICAL DATA 1 2 FAN PE...

Page 3: ...fy previously supplied goods These operating instructions contain useful and important information for the smooth operation and maintenance of your equipment The instructions also include guidelines o...

Page 4: ...s C 1 C 2 C 1 2 C 1 C 2 C Fan outdoor section 1 Fan outdoor section 1 Fan outdoor section 2 Fan outdoor section 2 C 1 C 2 Compressor 1 Compressor 2 Compressor 1 Compressor 2 UNIT SERIAL Nr INSTALLATIO...

Page 5: ...Scroll 850 4 Scroll 900 100D D2 860 910 64D D2 86D D2 K V C K Type of unit outdoor COMPACTAIR 24 VFC VFC Voltage free contact unit version Standard unit version E E one circuit D two circuits D2 Units...

Page 6: ...4D D2 64D D2 76D D2 AIR FLOW M3 H 11 200 12 650 15 100 14 100 48D D2 11 200 12 650 14 700 13 600 56D D2 11 200 12 250 14 200 13 300 21000 23000 25000 26000 23000 24600 26200 28000 86D D2 100D D2 AIR F...

Page 7: ...140 1070 995 920 290 210 165 105 135 70 195 1140 365 290 330 255 240 195 185 145 1070 995 920 290 210 165 105 135 70 1140 1070 995 920 365 290 325 250 290 210 240 190 165 185 140 105 135 70 1140 1070...

Page 8: ...8 16 6 184 4 104 7 6 4 3 7 2 2 7 6 9 8 6 4 3 7 2 2 8 62 10 8 24 3 14 30 7 17 7 172 4 102 7 6 4 3 7 2 2 11 15 13 4 28 5 16 4 34 9 20 1 216 4 126 7 2 5 12 9 15 4 36 5 21 45 3 26 1 232 8 132 1 8 8 5 1 2...

Page 9: ...6 48 6 28 61 4 35 4 203 1 120 4 12 8 7 4 4 4 22 3 26 7 57 32 8 69 8 40 2 251 3 146 8 5 25 8 30 8 73 42 90 6 52 2 278 1 158 2 17 6 10 2 5 6 31 1 36 7 92 2 51 2 117 1 65 6 350 0 198 0 24 9 14 4 KVCK KV...

Page 10: ...EATING CYCLE OPERATION OUTDOOR TEMPERATURE 1 4 OPERATING LIMITS To install with LECK LEHA LEHK units OPERATING LIMITS FOR COOLING ONLY UNITS 22E 45 43 24E 45 43 28E 43 41 32E 43 40 38E 42 39 44D 44D2...

Page 11: ...panel connection Electrical box Drainage outside thread 3 4 Power supply Power supply Control panel connection 14 x 4 20 33 978 99 888 47 348 118 100 25 1350 1 195 550 100 1 255 15 15 1375 The dimens...

Page 12: ...ction Control panel connection Control panel connection Electrical box Drainage outside thread 3 4 Power supply Power supply 25 1415 1 320 100 550 100 1 380 15 15 1445 20 33 1 103 99 888 47 413 118 Th...

Page 13: ...nnection Control panel connection Control panel connection Electrical box 16 x 4 Drainage outside thread 3 4 Power supply Power supply 888 348 47 33 119 56 978 119 978 30 1 350 2250 100 550 100 30 15...

Page 14: ...pply connection Control panel connection Control panel connection Electrical box 16 x 4 Drainage outside thread 3 4 Power supply Power supply 1 415 2 260 2 500 100 550 100 30 15 15 2 560 1 445 56 119...

Page 15: ...CTION DETAIL Drain pipe G 3 4 Drain pipe G 3 4 Electrical box Electrical connection between outdoor units DETAIL SLAVE SECTION MASTER SECTION Power supply Power supply 1570 100 100 550 25 1440 1406 11...

Page 16: ...nnection Control panel connection Electrical box Drainage outside thread 3 4 Power supply Power supply 20 33 978 99 888 47 348 118 347 401 376 5 25 73 5 416 5 327 25 1350 1 195 100 550 100 1 255 15 15...

Page 17: ...anel connection Control panel connection Electrical box Drainage outside thread 3 4 Power supply Power supply 410 477 421 5 25 74 421 5 266 25 1415 1 320 100 550 100 1 380 15 15 1440 20 33 1 103 99 88...

Page 18: ...panel connection Electrical box 16 x 4 Drainage outside thread 3 4 Power supply Power supply 888 348 47 33 119 56 978 119 978 1 380 1 350 2250 100 550 100 30 15 15 2310 401 406 347 401 636 25 305 406...

Page 19: ...rant connections Refrigerant connections 16 x 4 Drainage outside thread 3 4 Power supply Power supply 56 119 888 1 103 413 47 1 103 33 1 415 2 260 2 500 100 550 100 30 15 15 2 560 477 432 410 477 682...

Page 20: ...lectrical box Electrical connection between outdoor units DETAIL SLAVE SECTION MASTER SECTION Power supply Power supply 477 580 513 1406 119 45 45 1406 119 413 888 33 47 1570 100 100 550 25 1440 35 41...

Page 21: ...rect temperature while the compressor is stopped so that it can be properly lubricated when started again When the unit is operating at low outdoor temperatures below 19 C it is advisable to fit a cra...

Page 22: ...28E 0 8 2 0 1 2 15 32E __ __ __ __ 38E __ __ __ __ 44D 0 8 2 0 1 2 30 48D 1 2 3 0 1 7 30 56D 1 6 4 0 2 3 30 64D __ __ __ __ 76D __ __ __ __ 86D __ __ __ __ 100D __ __ __ __ KIT MORE STATIC PRESSURE OF...

Page 23: ...ossibility of flooding if floor mounted All the units have Metal Bedplate Profiles All INSTALLATION SERVICE and MAINTENANCE operations must be carried out by QUALIFIED PERSONNEL When positioning the u...

Page 24: ...ough the tensing screw incorporated into the bases of the motor of the transmitting units which also enables a good servicing to be carried out When the tensing screw is moved the motor fan is moved t...

Page 25: ...during defrost cycle If the outdoor unit is going to be installed outside It may be recommended to install isolation around the panel of electrical box to make sure it became hermetic The bedplate is...

Page 26: ...g filters as well as easy access to the unit Drainage pipes will be fitted for each tray through a siphon with a height difference of 80 mm to avoid drainage problems from the depression formed by the...

Page 27: ...and final pressure is not less than 10 from the initial pressure 5 Be sure gas line is isolated 6 Vacuuming Remove the nitrogen gas connect the gauge manifold and vacuum pump to both liquid and gas li...

Page 28: ...1 8 2x5 8 2x 1 1 8 2x3 4 2x 1 3 8 24E 28E 32E 38E 44D 44D2 48D 48D2 56D 56D2 64D 64D2 76D 76D2 2x7 8 2x 1 5 8 86D 86D2 2x7 8 2x 1 5 8 100D 100D2 3 4 1 3 8 2x5 8 2x 7 8 2x5 8 2x 1 1 8 5 8 1 1 8 5 8 7...

Page 29: ...Detector exclusive for R 407C Refrigerant Do not use mineral oil only synthetic oil to ream expand or make connections Keep pipes wrapped before using them and be very thorough about any possible dir...

Page 30: ...its are factory pre charged with Nitrogen N2 The installer should remove this gas and charge the units with the refrigerant R 22 or R 407C shown on the following table and also the charge per meter li...

Page 31: ...00 gr 17 694 gr MODEL 22E MODEL 24E MODEL 28E MODEL 32E MODEL 38E MODEL 44D D2 MODEL 48D D2 5 8 5 8 5 8 7 8 1 1 8 1 3 8 151 155 155 155 232 151 155 1 1 8 1 1 8 2x7 8 2x1 1 8 5 8 3 4 2x5 8 2x5 8 3 4 3...

Page 32: ...4 x 35 4 x 35 4 x 70 4 x 70 4 x 70 4 x 95 4 x 95 4 x 25 4 x10 4 x 10 4 x 10 4 x 16 4 x 16 4 x 25 4 x 25 4 x 35 4 x 50 4 x 50 4 x 1 5 4 x 1 5 4 x 1 5 4 x 1 5 4 x 1 5 4 x 2 5 4 x 2 5 4 x 2 5 4 x 2 5 4 x...

Page 33: ...3Ph 50Hz 198 264 V 3Ph 50Hz 342 462 V 3Ph 50Hz 230 V 3Ph 50Hz 230 V 3Ph 50Hz 400 V 3Ph 50Hz 400 V 3Ph 50Hz 198 264 V 3Ph 50Hz 342 462 V 3Ph 50Hz 180 242 V 3Ph 50Hz 342 457 V 3Ph 50Hz 4 x 1 5 4 x 1 5...

Page 34: ...OUTDOOR UNIT Since this type of control panel is factory configured for each application an identification code located on the control panel of the terminal itself has been given to each panel Any que...

Page 35: ...IDENTIFICATION CODE FOR THE CONTROL PANEL Nr of speeds of the indoor fan Nr of cooling stages Nr of heating stages Application F Cooling only B Heat pump Version BASIC TERMINAL NAME INTERNAL FACTORY...

Page 36: ...65 67 69 Alarm and failure signals Unit s functioning mode signals 62 90 91 92 93 REMOTE ON OFF 60 61 64 65 67 69 Alarm and failure signals Unit s functioning mode signals 62 63 66 68 C R G O Y1 Y2 W...

Page 37: ...2 failure signal Remove wire if ON OFF remote is used REMOTE ON OFF Alarm and failure signals Unit s functioning mode signals Alarm and failure signals Unit s functioning mode signals Optional Optiona...

Page 38: ...the Rating Plate which is in agreement with the electrical diagram for the unit and that cable sizes are correct Check that tightness of the electrical connections to their terminals and to ground Ch...

Page 39: ...t The high pressure should rise and the high pressure switch should stop the compressor at 27 5 kg cm Reconnect the fan and electrically reset the pressure switch by pressing the RESUME button on the...

Page 40: ...ks Check that there is no damage to the pipe insulation that the state of the batteries is correct and that there are no chips or clogs retained by the air flow etc COMPRESSOR Inspect the oil level if...

Page 41: ...h the schrader valves of the outdoor unit until 750 mm Hg is reached Once this level of vacuum has been reached keep the pump in operation for at least one hour DO NOT USE THE COMPRESSOR AS A VACUUM P...

Page 42: ...n Low pressure switch defective Check the Cut off Pressure with a pressure gauge and change the Pressure switch if necessary Indoor Fan is not working Check for voltage and inspect the motor turbine a...

Page 43: ...42 NOTES...

Page 44: ...OXFRANCE t l 33164762323 fax 33164763575 e mail marketing france lennoxfrance com LENNOXDEUTSCHLANDGmbH t l 49694209790 fax 496942097940 e mail info de lennoxdeutschland com LENNOXBENELUXB V t l 31332...

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