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Page 6

R

C

W1

Y1

O

G

R

C

W1

W2

W3

G

reversing valve

Outdoor Unit and Blower Unit

Thermostat Designations

(Some connections may not apply.

Refer to specific thermostat and indoor unit.)

Thermostat

Indoor

Unit

R

C

W1

Y1

O

Outdoor

Unit

power

power

common

common

1st. stage aux. heat

1st. stage aux. heat

indoor blower

compressor

Figure 6

R

C

W1

Y1

O

G

R

C

W1

W2

W3

G

Outdoor Unit and Blower Unit

Thermostat Designations 

(with auxiliary heat)

(Some connections may not apply.

Refer to specific thermostat and indoor unit.)

Thermostat

Indoor

Unit

Outdoor

Unit

E

R

C

W1

Y1

O

reversing valve

indoor blower

compressor

power

power

common

common

1st. stage aux. heat

1st. stage aux. heat

emergency heat

em. 

heat rly

outdoor t’stat

Figure 7

Refrigerant Piping

If the HPXA15 unit is being installed with a new indoor coil
and line set, the refrigerant connections should be made as
outlined in this section.

If an existing line set and/or indoor coil is going to be used to
complete the HPXA15 system, refer to the following sec-
tion which includes flushing procedures.

Field refrigerant piping consists of liquid and vapor lines
from the outdoor unit (sweat connections) to the indoor coil
(flare or sweat connections). Use Lennox L15 (sweat, non-
flare) series line sets as shown in table 1 or use field-fabri-
cated refrigerant lines. Refer to Refrigerant Piping Guide
(Corp. 9351−L9) for proper size, type, and application of
field−fabricated lines. Valve sizes are also listed in table 1.

Refrigerant Connections

HPXA15 Matched with New Indoor Coil and Line Set

If an existing indoor coil which was equipped with an
RFCI metering device is being replaced, the liquid line
must also be replaced prior to the installation of the
HPXA15 unit.

Table 1

Refrigerant Line Sets

M d l

Valve Field Size

Connections

Recommended Line Set

Model

Liquid

Line

Vapor

Line

Liquid

Line

Vapor

Line

L15

Line Sets

−024
−030
−036

3/8 in.

10 mm

3/4 in.

19 mm

3/8 in.

10 mm

3/4 in.

19 mm

L15−41

15 ft. − 50 ft.

4.6 m − 15 m

−042
−048

3/8 in.

10 mm

7/8 in.

22 mm

3/8 in.

10 mm

7/8 in.

22 mm

L15−65

15 ft. − 50 ft.

4.6 m − 15 m

−060

3/8 in.

10 mm

1−1/8 in.

29 mm

3/8 in.

10 mm

1−1/8 in.

29 mm

Field

Fabricated

NOTE − Units are designed for line sets of up to 50 feet (15
m). For applications longer than 50 feet, consult the Len-
nox Refrigerant Piping Guide (Corp. 9351−L9)

.

 Select line

set diameters from table 1 to ensure that oil returns to the
compressor.

Installing Refrigerant Line

During the installation of any heat pump or a/c system, it is
important to properly isolate the refrigerant lines to prevent
unnecessary vibration. Line set contact with the structure
(wall, ceiling or floor) causes some objectionable noise
when vibration is translated into sound. As a result, more
energy or vibration can be expected. Closer attention to
line set isolation must be observed.

Following are some points to consider when placing and
installing a high−efficiency outdoor unit:

Summary of Contents for HPXA15 SERIES

Page 1: ...a qualified installer or service agency INSTALLATION INSTRUCTIONS HPXA15 SERIES UNITS HEAT PUMP UNITS 504 713M 02 04 Supersedes 12 02 Table of Contents HPXA15 Outdoor Unit 1 Shipping Packing List 1 G...

Page 2: ...in 27 7 8 25 7 8 29 7 8 12 1 4 22 7 16 14 7 16 22 1 8 16 3 4 2 7 8 5 1 2 HPXA15 024 mm 708 657 759 311 570 367 562 425 730 140 HPXA15 030 in 30 7 8 32 1 8 34 1 16 12 3 4 26 5 8 18 5 8 28 1 8 17 1 4 3...

Page 3: ...s 1 Place a sound absorbing material such as Isomode under the unit if it will be installed in a location or posi tion that will transmit sound or vibration to the living area or adjacent buildings 2...

Page 4: ...y support the unit Consult local codes for rooftop applications If unit coil cannot be mounted away from prevailing winter winds a wind barrier should be constructed See figure 3 Size barrier at least...

Page 5: ...eld wiring diagram NOTE A complete unit wiring diagram is located in side the unit control box cover 3 Install room thermostat ordered separately on an in side wall approximately in the center of the...

Page 6: ...Corp 9351 L9 for proper size type and application of field fabricated lines Valve sizes are also listed in table 1 Refrigerant Connections HPXA15 Matched with New Indoor Coil and Line Set If an existi...

Page 7: ...ure 9 shows how to install line sets on horizontal runs Figure 10 shows how to make a transi tion from horizontal to vertical Finally figure 11 shows how to place the outdoor unit and line set Refrige...

Page 8: ...ire Tie Wire Tie around vapor line only Floor Joist or Roof Rafter Tape or Wire Tie Strap the vapor line to the joist or rafter at 8 ft intervals then strap the liquid line to the vapor line To hang l...

Page 9: ...e Metal Sleeve Anchored Heavy Nylon Wire Tie Automotive Muffler Type Hanger Wall Stud Wall Stud Liquid Line Vapor Line Wrapped in Armaflex Strap Liquid Line To Vapor Line Metal Sleeve Figure 10 Outsid...

Page 10: ...Engineering Handbook for approved TXV match ups and application information Check expansion valves equipped with Chatleff fittings are available from Lennox Refer to the Engineering Handbook for appli...

Page 11: ...ine valve Disconnect all power to the existing outdoor unit Re fer to gauges after shutdown to confirm that the valves are not allowing refrigerant to flow back into the low side of the system Disconn...

Page 12: ...se at up to 800 psi of pressure with a 4000 psi burst rating Service Valves Access the liquid line and vapor line service valves figures 13 and 14 and gauge ports are used for leak testing eva cuating...

Page 13: ...al injury WARNING Danger of explosion Can cause equipment damage injury or death When using a high pressure gas such as dry nitrogen to pressurize a refrigeration or air conditioning system use a regu...

Page 14: ...set to 150 psig 1034 kPa and purge the hose Open the manifold gauge valves to break the vacuum in the line set and indoor unit Close the manifold gauge valves WARNING Danger of Equipment Damage Avoid...

Page 15: ...e 4 When the heating demand has been satisfied switch the thermostat to cooling mode with a set point of 68 F 20 C When pressures have stabilized use a digital thermometer to record the liquid line te...

Page 16: ...lations Significant differences could mean that the system is not properly charged or that a problem exists with some component in the system Pressures higher than those listed indicate that the syste...

Page 17: ...door Coil E t i Ai HPXA15 024 HPXA15 030 HPXA15 036 HPXA15 042 HPXA15 048 HPXA15 060 Entering Air Temp F C Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor Liquid Vapor 65 18 3 252 131...

Page 18: ...506 5 43 125 0 74 214 0 105 340 5 136 512 9 44 127 3 75 217 4 106 345 3 137 519 3 45 129 7 76 220 9 107 350 1 138 525 8 46 132 2 77 224 4 108 355 0 139 532 4 47 134 6 78 228 0 109 360 0 140 539 0 48...

Page 19: ...t control defrost relay time delay diagnostic LEDs and a terminal strip for field wiring connections See figure 17 The control provides automatic switching from normal heating operation to defrost mod...

Page 20: ...The service light thermostat provides a signal which activates the room ther mostat service light during periods of inefficient operation Diagnostic LEDs The defrost board uses two LEDs for diagnosti...

Page 21: ...re lubrication is needed 3 Adjust blower speed for cooling Measure the pressure drop over the coil to determine the correct blower CFM Refer to the unit information service manual for pressure drop ta...

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