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3 −  Potential Relay K31 (Start)

All single-phase units with a 

reciprocating compressor

,

use a potential relay which controls the operation of the
starting circuit. The potential relay is located inside the
unit control box (see figure 4). The relay is normally closed
when contactor K1 is de-energized. When K1 energizes,
the compressor immediately begins start-up. K31
remains closed during compressor start-up and start
capacitor C7 remains in the circuit. When the compressor
reaches approximately 75% of its speed, K31 is
energized. When K1 energizes, the contacts open and
start capacitor C7 is taken out of the circuit. Potential
relays are critically matched to the specific compressor
applied.

4 − Start Capacitor C7

All  single-phase units with a 

reciprocating compressor

,

use a start capacitor (C7). C7 is located inside the unit
control box (see figure 4). C7 is wired in parallel with the
compressor side of the dual capacitor.See table 2 for
startcapacitor ratings.

Unit

MFD

VAC

HP29 START CAPACITOR RATING (C7)

HP29−211/261/311

HP29−461/511/651

HP29−411

189−227

330

145−175

330

216

176−216

HP29−018/024

145−175

330

TABLE 2

5 − Run Capacitor C1

The fan in all three−phase units uses a single-phase
permanent split capacitor motor. A single capacitor C1 is used
for the fan motor. C1 is located inside the unit control box (see
figure 3). Table 3 shows the ratings of C1.

Unit

MFD

VAC

HP29 RUN CAPACITOR RATING (C1)

HP29−413/463/513

7.5

370

5

370

HP29-653

HP29−036

5

370

HP29−042/048/060

7.5

370

TABLE 3

6 − Outdoor Fan Relay K10

Outdoor fan relay K10 is used on all G" and J" voltage
units to energize the outdoor fan B4. The relay is located
in the control box and is a single-pole double-throw
relay. See figure 3. K10 is energized by the indoor
thermostat terminal Y1 (24V). When K10 is energized, a
set of N.O. contacts closes to energize the outdoor fan.

7 − Compressor Contactor K1

The compressor is energized by a contactor located in the
control box. See figures 3, 4, and 5. Single−pole and
two-pole contactors are used in single-phase units and
three-pole contactors are used in three-phase units. See
wiring diagrams for specific unit. K1 is energized by the indoor
thermostat terminal Y1 (24V). Single−phase HP29 units are not
equipped with a 24V transformer. All 24 VAC controls are
powered by the indoor unit. Refer to unit wiring diagram. "J"
voltage units only are equipped with a 24V transformer. See
figure 3.

DANGER

Electric Shock Hazard.
May cause injury or death.

Disconnect all remote electrical power
supplies berore opening unit panel. Unit
may have multiple power supplies.

Some units are equipped with single−
pole contactors. When unit is equipped
with a single−pole contactor, line voltage
is present at all components (even when
unit is not in operation).

8 − Defrost System HP29

Unit built prior to April 2002

The HP29 defrost system includes two components: a
defrost thermostat and a defrost control.

ELECTROSTATIC DISCHARGE (ESD)

Precautions and Procedures

CAUTION

Electrostatic discharge can affect electronic
components. Take precautions during unit instal-
lation and service to protect the unit’s electronic
controls. Precautions will help to avoid control
exposure to electrostatic discharge by putting
the unit, the control and the technician at the
same electrostatic potential. Neutralize electro-
static charge by touching hand and all tools on an
unpainted unit surface before performing any
service procedure.

Defrost Thermostat S6

The defrost thermostat is mounted on the liquid line
between the check/expansion valve and the distributor.
HP29−211 through −653 have a defrost setting of 35

_

F

(2

_

C) and HP29−018 through −060 have a defrost setting

of 42

_

F (5.5

_

C). When defrost thermostat senses the

setpoint or cooler, its contacts close and send a signal to
the defrost control board to start the defrost timing. It
also terminates defrost when the liquid line warms up to
70

_

F (21

_

C).

Defrost Control CMC1

The defrost control board in 

t

he HP29 series units has the

combined functions of a time/temperature defrost control,
defrost relay, diagnostic LEDs and field connection terminal
strip.
The control provides automatic switching from normal
heating operation to defrost mode and back.  During
compressor cycle (room thermostat demand cyle), if the
O" input is not on and the defrost thermostat is closed, the
control accumulates compressor run times at 30-, 60- or
90-minute field adjustable intervals. If the defrost
thermostat remains closed when the accumulated
compressor run time ends, the defrost relay is energized
and defrost begins.

Summary of Contents for HP29 Series

Page 1: ...blades 18 457 3 18 457 3 18 457 4 Outdoor Motor hp W 1 6 124 1 6 124 1 6 124 Outdoor Coil F Cfm L s 2400 1135 2400 1135 2500 1180 Coil Fan Rpm 1105 1105 1100 Watts 180 180 200 Refrigerant charge furni...

Page 2: ...oz 5 34kg Liquid line in mm o d connection sweat 3 8 9 5 3 8 9 5 3 8 9 5 3 8 9 5 Vapor line in mm o d connection sweat 7 8 22 2 7 8 22 2 7 8 22 2 1 1 8 28 6 Shipping weight lbs kg 1 package 182 83 19...

Page 3: ...1 9 1 0 4 1 4 1 2 1 2 1 4 1 4 1 2 1 2 1 Rec maximum fuse or circuit breaker size amps 40 25 15 50 30 15 10 60 40 20 15 Minimum circuit ampacity 27 3 17 1 8 6 31 5 18 8 10 2 8 2 37 4 23 5 12 2 9 8 Refe...

Page 4: ...l or reciprocating and fan in single phase units use permanent split capacitor motors The capacitor is located inside the unit control box see figure 4 and 5 A single dual capacitor C12 is used for bo...

Page 5: ...t terminal Y1 24V Single phase HP29 units are not equipped with a 24V transformer All 24 VAC controls are powered by the indoor unit Refer to unit wiring diagram J voltage units only are equipped with...

Page 6: ...ced to 6 5 seconds The TEST mode may be started at any time If the jumper is in the TEST position at power up or for longer than five minutes the control will ignore the TEST selection and will defaul...

Page 7: ...90 T3 minutes See figure 7 The defrost timing jumper is factory installed to provide a 60 minute defrost interval If the timing selector jumper is not in place the control defaults to a 90 minute defr...

Page 8: ...the unit The time delay may be bypassed by placing the temperature select jumper across the TEST pins for 0 5 seconds Pressure Switch Circuit The defrost control board used in optional units includes...

Page 9: ...nd its inherent properties Two identical scrolls are mated together forming concentric spiral shapes One scroll remains stationary while the other is allowed to orbit The orbiting scroll does not rota...

Page 10: ...N MOTOR AND COMPRESSOR ACCESS Remove 7 screws REMOVE 7 SCREWS SECURING FAN GUARD REMOVE FAN GUARD FAN ASSEMBLY FAN GUARD WIRING DRIP LOOP Remove 4 nuts ALIGN FAN HUB FLUSH WITH MOTOR SHAFT D Reversing...

Page 11: ...Tighten finger tight then tighten an additional 1 6 turn FIGURE 12 LIQUID LINE SERVICE VALVE VALVE OPEN SCHRADER VALVE SERVICE PORT SERVICE PORT CAP INSERT HEX WRENCH HERE INLET TO INDOOR COIL OUTLET...

Page 12: ...is used on HP29 5 ton units These vapor line service valves function the same way differences are in construction Valves are not rebuildable If a valve has failed it must be replaced A ball valve is...

Page 13: ...16 7 9 5 8 15 9 HP29 024 L10 15 21 50 50 15 L15 31 20 20 6 HP29 311 L15 31 30 30 9 5 16 7 9 3 4 19 HP29 311 HP29 030 L15 31 40 40 12 5 16 7 9 3 4 19 L15 31 50 50 15 L10 15 41 20 20 6 HP29 410 L10 15...

Page 14: ...th vacuum gauge to center port of gauge manifold With both manifold service valves open start pump and evacuate indoor coil and refrigerant lines IMPORTANT A temperature vacuum gauge mercury vacuum U...

Page 15: ...Ambient Temperature HP29 261 HP29 311 HP29 461 APPROACH METHOD AMBIENT TEMPERATURE OF 60 _F 16 _C OR ABOVE 13 F 7 2 C 16 F 8 9 C 13 F 7 2 C HP29 211 10 F 5 6 C HP29 511 16 F 8 9 C HP29 651 18 F 10 C 1...

Page 16: ...183 72 Cooling TXV 85 29 200 76 210 74 214 72 215 75 205 74 210 70 214 73 g TXV Only 95 35 230 78 241 75 246 74 249 76 245 75 240 71 248 75 Only 105 41 263 81 275 78 282 45 285 76 280 76 280 72 285 7...

Page 17: ...uns Figure 19 shows how to make a transition from horizontal to vertical Finally figure 20 shows how to place the outdoor unit and line set REFRIGERANT LINE SETS HOW TO INSTALL VERTICAL RUNS new const...

Page 18: ...hang line set from joist or rafter use either metal strapping material or anchored heavy nylon wire ties Floor Joist or Roof Rafter Wall Stud Liquid Line Vapor Line Wrapped in Armaflex Strap Liquid L...

Page 19: ...Page 19 VII WIRING DIAGRAMS AND SEQUENCE OF OPERATION HP29 SINGLE PHASE WITH RECIPROCATING COMPRESSOR HP29 1 2 UNITS 1 2 3 5 6 4 7 8 9 10 11 12 15 14 16 17 18 19 20 1 19 19...

Page 20: ...Page 20 HP29 SINGLE PHASE WITH RECIPROCATING COMPRESSOR 1 2 3 5 6 4 7 8 9 10 11 12 15 14 16 17 18 19 20 1 19 19...

Page 21: ...Page 21 HP29 SINGLE PHASE WITH RECIPROCATING COMPRESSOR 1 2 3 5 6 4 7 8 9 10 11 12 15 14 16 17 18 20 1 19 19...

Page 22: ...Page 22 HP29 SINGLE PHASE WITH SCROLL COMPRESSOR HP29 1 2 UNITS 1 2 3 6 4 7 8 9 10 11 12 15 14 16 17 18 19 20 1 19 19 4...

Page 23: ...Page 23 HP29 SINGLE PHASE WITH SCROLL COMPRESSOR 1 2 3 6 4 7 8 9 10 11 12 15 14 16 17 18 19 20 1 19 19 4...

Page 24: ...Page 24 HP29 SINGLE PHASE WITH SCROLL COMPRESSOR 1 2 3 6 4 7 8 9 10 11 12 15 14 16 17 18 20 1 19 19 4...

Page 25: ...mpressor contactor K1 is de energized 8 K1 1 opens and compressor B1 and outdoor fan motor B4 are de energized and stop immediately 9 Terminal O is de energized when internal thermostat is out of cool...

Page 26: ...14 16 17 18 19 1 4 18 18 18 NOTE Scroll three phase compressors must be phased correctly Compressor noise may be significantly higher indicating phasing is incorrect Compressor operating backwards wil...

Page 27: ...Page 27 HP29 THREE PHASE WITH RECIPROCATING OR SCROLL COMPRESSOR 1 2 3 5 6 7 8 9 10 11 13 15 14 16 17 18 19 1 18...

Page 28: ...ed and stop immediately 8 Terminal O is de energized when internal thermostat wiring is out of cooling mode de energizing reversing valve L1 FIRST STAGE HEAT 9 Heating demand initiates at Y1 10 24VAC...

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