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Page 4

1 – Compressor Contactor K1

The compressor is energized by a contactor located in
the control box. See figures 3 and 4. Contactors are
SPST in single phase units and 3PST in three phase
units. K1 is energized by the indoor thermostat
terminal Y (24V). HP23 units are not equipped with a line
voltage to 24V transformer. All 24 VAC controls are
powered by the indoor unit. Refer to unit wiring diagram.

DANGER

Shock Hazard

All single phase HP23 units use
single-pole contactors. One leg of
compressor, capacitor and outdoor
fan are connected to line voltage at
all times. Potential exists for
electrical shock resulting in injury
or death. Remove all power at
disconnect before servicing.

Can cause personal injury or death.

2 – Dual Capacitor C12

The compressor and fan in single phase units use
permanent split capacitor motors. The capacitor is
located inside the unit control box (see figure 3). A single
“dual” capacitor (C12) is used for both the fan motor and
the compressor (see unit wiring diagram). The fan side
and the compressor side of the capacitor have different
MFD ratings. See table 1 for dual capacitor ratings.

TABLE 1

Unit

MFD

VAC

HP23 (C12) DUAL CAPACITOR RATING

HP23–211/261

HP23–311-1/411

HP23–461

HP23–511/651

5

35

5

45

10

370

10

40

60

Terminal

FAN

HERM

FAN

HERM

FAN

HERM

FAN

HERM

440

HP23–141

5

25

FAN

HERM

HP23–311-2

5

35

FAN

HERM

HP23–411-2

5

40

FAN

HERM

3 –  Potential Relay K31 (Start)

All single phase units use a potential relay which
controls the operation of the starting circuit. The
potential relay is located inside the unit control box (see
figure 3). The relay is normally closed when contactor
K2 is de-energized. When K1 energizes, the compressor
immediately begins start-up. K31 remains closed
during compressor start-up and start capacitor  C7
remains in the circuit. As the compressor gains speed,
K31 is energized. When K31 energizes, the contacts
open and start capacitor C7 is taken out of the circuit.

4 – Start Capacitor C7

All single phase units use a start capacitor (C7). C7 is
located inside the unit control box (see figure 3). C7 is
wired in parallel with the compressor side of the dual
capacitor. See table 2 for start capacitor ratings.

TABLE 2

Unit

MFD

VAC

HP23 START CAPACITOR RATING (C7)

HP23–141/211/261

HP23–411–2/461/511

88–108

250

189-227

330

HP23–411 (CAN)

HP23–311-1/411

88–108

330

250

88–108

HP23–651

270-324

330

HP23–311-2

145–175

330

5 – Timed Off Control A4 (–651 / –653 only)

A time delay (A4) located in the control box is used on
the HP23-650-2 series. See figures 3 and 4. The time
delay is electrically connected between thermostat
terminal Y and the compressor contactor. After cooling
demand has stopped, A4 begins counting for five
minutes. During the timing period, A4 disables the
compressor contactor. Thermostat demand will have
no effect on the unit.The unit cannot operate. After the
delay, the compressor contactor can be energized.

DANGER

Do not attempt to repair this control. Unsafe
operation will result. If the control has failed,
replace the control.

6 – Fan Capacitor C1

The fan in three-phase units uses a single phase
permanent split capacitor motor. A single capacitor C1 is
used for the fan motor. C1 is located inside the unit
control box (see figure 4). Table 3 shows the ratings of C1.

TABLE 3

Unit

MFD

VAC

HP23 FAN CAPACITOR RATING (C1)

HP23–413Y,G

HP23–463/513/653G

HP23-513,653J

7.5

370

5

370

HP23-463/513/653Y

10

370

7 – Transformer T5

Transformer T5 is used on all “J” voltage units. T5 is
used as a step-down transformer for fan B4. T5 is rated at
3.4 VA with a 575 volt primary and a 460 volt secondary.

8 – Defrost Relay K4

The defrost relay controls defrost. The relay is a 3PDT
relay powered 24 VAC from the thermostat. K4 is
enabled during both cooling and heating modes
(except emergency heat). It is only powered when the
defrost control is calling for defrost. When energized,
the reversing valve and indoor auxiliary heat are
energized. Simultaneously, the outdoor fan is
de-energized. K4 latches in for the duration of the
defrost period. Refer to unit wiring diagram and
operation sequence in the back of this manual.

Summary of Contents for HP23 Series

Page 1: ...ting in the compressor The heater is temperature actuated and operates only when required A crankcase heater for HP23 141 units is optional but suction accumulator is factory installed Several models...

Page 2: ...lectrical Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of operating range are plus 10 and minus 5 of line voltage ELECTRICAL DATA Model No HP23 413 HP23 461 1 HP23...

Page 3: ...AN MOTOR CONTROL BOX EXPANSION VALVE FIGURE 2 FAN SPIDER A Control Box Figures 3 and 4 FIGURE 3 DUAL CAPACITOR C12 START CAPACITOR C7 POTENTIAL RELAY K31 COMPRESSOR CONTACTOR K1 HP23 UNIT CONTROL BOX...

Page 4: ...t Capacitor C7 All single phase units use a start capacitor C7 C7 is located inside the unit control box see figure 3 C7 is wired in parallel with the compressor side of the dual capacitor See table 2...

Page 5: ...fter defrost begins the timer will de energize the defrost relay and the unit will resume normal operation If the defrost thermostat opens during the 14 minute defrost period the defrost relay is de e...

Page 6: ...and NOTE Hold function operates between thermostat demands only when defrost thermostat is closed This is the only time that the timer is operating 5 TST Pins Each board is equipped with a set of test...

Page 7: ...ing parts a rotor shaft eccentric roller and a blade See figure 11 The compressor rotor shaft is attached directly to the compressor motor The rotor shaft is permanently attached to an eccentric The e...

Page 8: ...t relay ELECTRICAL DATA tables in this manual show specifications for outdoor fans used in HP23s Two different mounting arrangements are used fan up and fan motor up see figures 14 and 15 Access to th...

Page 9: ...LIZER LINE DRIER WITH CHECK VALVE PRESSURE TAP FITTING WITH VALVE CORE DISTRIBUTOR TO OUTDOOR COIL STRAINER HP23 LIQUID LINE COMPONENTS REFRIGERANT FLOW IN COOLING MODE REFRIGERANT FLOW IN HEATING MOD...

Page 10: ...is not pressurized The service port cap can be removed and gauge connections can be made CAUTION The service port cap is used to seal the liquid line service valve Access to service port requires back...

Page 11: ...stem cap tighten firmly Tighten finger tight then tighten an additional 1 6 turn To Close Vapor Line Service Valve 1 Remove stem cap with an adjustable wrench 2 Using service wrench and 5 16 hex head...

Page 12: ...ULATOR 460 510 AND 650 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REV...

Page 13: ...nitrogen pressure from the system correct any leaks and recheck CAUTION When using dry nitrogen a pressure reducing regulator must be used to prevent excessive pressure in gauge manifold connecting ho...

Page 14: ...Warmer Than Liquid Line HP23 261 HP23 311 HP23 411 413 CAN HP23 461 463 HP23 211 HP23 141 HP23 511 513 HP23 651 653 SUBCOOLING METHOD EXPANSION VALVE SYSTEMS AMBIENT TEMPERATURE BELOW 60 F 16 C 4 2 9...

Page 15: ...4 13 11 10 7 8 1 12 9 8 6 7 0 6 7 6 4 5 0 4 5 4 2 2 Approved matchups only HP23 410 CB CBH19 41 17 15 14 11 8 5 18 16 15 12 9 6 Condensing Temp F Warmer Than Liquid Line At Various Ambients 5 Place th...

Page 16: ...Page 16 HP23 SINGLE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 27 26 1 20...

Page 17: ...K1 1 opens and compressor B1 and outdoor fan motor B4 are de energized and stop im mediately FIRST STAGE HEAT 11 Heating demand initiates at W1 in the ther mostat 12 24VAC energizes compressor contac...

Page 18: ...Page 18 HP23 THREE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 1...

Page 19: ...the ther mostat 11 24VAC energizes compressor contactor K1 12 K1 1 N O closes energizing compressor and outdoor fan motor 13 Compressor B1 and outdoor fan motor B4 begin immediate operation END OF FIR...

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