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Page 9

 1 –  Turn off all power to unit and

remove control box cover. If  rigid
conduit is used to route wiring
to outdoor unit, disconnect
power leads at contactor,
remove hardware attaching
conduit to control box and
move conduit out of the way.

DISCHARGE CAPACITORS.

Thermostat wiring can be left intact.

 2 –  Label and disconnect the three fan

motor leads from control box. Remove
unit top. Note-fan guard/fan/fan motor
is left intact.

 3 –  On HP23-460 thru -650 models remove panel. Do not disconnect plumbing.
 4 –  Remove four screws securing plate to control box.
 5 –  Disconnect and label compressor and crankcase leads. Pull leads into com-

pressor compartment. Disconnect reversing valve wiring harness from re-
versing valve coil. Disconnect High-pressure limit switch/rexet button.

 6 –  Remove four screws securing control box to outdoor coil. Remove control

box by lifting straight up and out of unit.

 7 –  Reverse procedures for reassembly.

HP23 SERIES REVERSING VALVE ACCESS

(CONTROL BOX REMOVAL)

FIGURE 16

NOTE-UNIT ELECTRICAL COMPONENTS
AND PLUMBING HAVE BEEN DELETED
FOR CLARITY

III – REFRIGERANT SYSTEM

 Refer to figures 17, 18 and 19  for refrigerant 

  

          
          

FIGURE 17

EXPANSION

VALVE

EQUALIZER

LINE

DRIER WITH

CHECK VALVE

PRESSURE TAP FITTING

WITH VALVE CORE

DISTRIBUTOR

(TO OUTDOOR COIL)

STRAINER

HP23 LIQUID LINE COMPONENTS

REFRIGERANT

FLOW IN

COOLING

MODE

REFRIGERANT

FLOW IN

HEATING

MODE

TO SENSING

BULB

(TO INDOOR COIL)

DEFROST

THERMOSTAT

(S6)

OUTDOOR

COIL

HP23 COOLING CYCLE (SHOWING GAUGE MANIFOLD CONNECTIONS)

DEFROST THERMOSTAT

EXPANSION VALVE

FILTER / DRIER

WITH INTERNAL CHECK VALVE

STRAINER

TO

R–22

DRUM

SUCTION

HIGH

PRESSURE

COMPRESSOR

REVERSING

VALVE

VAPOR

LINE

VALVE

MUFFLER

CHECK

VALVE

NOTE – ARROWS INDICATE DIRECTION OF

REFRIGERANT FLOW

SERVICE

PORT

SUCTION

FIGURE 18

INDOOR UNIT

OUTDOOR UNIT

LIQUID

LINE

SERVICE

PORT

INDOOR

COIL

THERMOMETER WELL

INTERNAL

COMPRESSOR

LIMIT

EXPANSION

VALVE OR RFCIII

SUCTION

MUFFLER

-141 ONLY

ACCUMULATOR

-141,-460,-510 AND -650 ONLY

HIGH PRESSURE

LIMIT S4

OUTDOOR

COIL

HP23 HEATING CYCLE (SHOWING GAUGE MANIFOLD CONNECTIONS)

DEFROST THERMOSTAT

EXPANSION

VALVE

FILTER / DRIER

WITH INTERNAL

CHECK VALVE

STRAINER

TO

R–22

DRUM

HIGH

PRESSURE

COMPRESSOR

REVERSING

VALVE

VAPOR

LINE

VALVE

MUFFLER

CHECK

VALVE

NOTE – ARROWS INDICATE DIRECTION OF

REFRIGERANT FLOW

SERVICE

PORT

SUCTION

FIGURE 19

INDOOR UNIT

OUTDOOR UNIT

LIQUID

LINE

SERVICE

PORT

INDOOR

COIL

THERMOMETER WELL

INTERNAL

COMPRESSOR

LIMIT

EXPANSION

VALVE OR RFCIII

SUCTION

SUCTION

MUFFLER

-141 ONLY

ACCUMULATOR

-141,-460,-510 AND -650 ONLY

HIGH PRESSURE

LIMIT S4

Summary of Contents for HP23 Series

Page 1: ...ting in the compressor The heater is temperature actuated and operates only when required A crankcase heater for HP23 141 units is optional but suction accumulator is factory installed Several models...

Page 2: ...lectrical Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of operating range are plus 10 and minus 5 of line voltage ELECTRICAL DATA Model No HP23 413 HP23 461 1 HP23...

Page 3: ...AN MOTOR CONTROL BOX EXPANSION VALVE FIGURE 2 FAN SPIDER A Control Box Figures 3 and 4 FIGURE 3 DUAL CAPACITOR C12 START CAPACITOR C7 POTENTIAL RELAY K31 COMPRESSOR CONTACTOR K1 HP23 UNIT CONTROL BOX...

Page 4: ...t Capacitor C7 All single phase units use a start capacitor C7 C7 is located inside the unit control box see figure 3 C7 is wired in parallel with the compressor side of the dual capacitor See table 2...

Page 5: ...fter defrost begins the timer will de energize the defrost relay and the unit will resume normal operation If the defrost thermostat opens during the 14 minute defrost period the defrost relay is de e...

Page 6: ...and NOTE Hold function operates between thermostat demands only when defrost thermostat is closed This is the only time that the timer is operating 5 TST Pins Each board is equipped with a set of test...

Page 7: ...ing parts a rotor shaft eccentric roller and a blade See figure 11 The compressor rotor shaft is attached directly to the compressor motor The rotor shaft is permanently attached to an eccentric The e...

Page 8: ...t relay ELECTRICAL DATA tables in this manual show specifications for outdoor fans used in HP23s Two different mounting arrangements are used fan up and fan motor up see figures 14 and 15 Access to th...

Page 9: ...LIZER LINE DRIER WITH CHECK VALVE PRESSURE TAP FITTING WITH VALVE CORE DISTRIBUTOR TO OUTDOOR COIL STRAINER HP23 LIQUID LINE COMPONENTS REFRIGERANT FLOW IN COOLING MODE REFRIGERANT FLOW IN HEATING MOD...

Page 10: ...is not pressurized The service port cap can be removed and gauge connections can be made CAUTION The service port cap is used to seal the liquid line service valve Access to service port requires back...

Page 11: ...stem cap tighten firmly Tighten finger tight then tighten an additional 1 6 turn To Close Vapor Line Service Valve 1 Remove stem cap with an adjustable wrench 2 Using service wrench and 5 16 hex head...

Page 12: ...ULATOR 460 510 AND 650 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REV...

Page 13: ...nitrogen pressure from the system correct any leaks and recheck CAUTION When using dry nitrogen a pressure reducing regulator must be used to prevent excessive pressure in gauge manifold connecting ho...

Page 14: ...Warmer Than Liquid Line HP23 261 HP23 311 HP23 411 413 CAN HP23 461 463 HP23 211 HP23 141 HP23 511 513 HP23 651 653 SUBCOOLING METHOD EXPANSION VALVE SYSTEMS AMBIENT TEMPERATURE BELOW 60 F 16 C 4 2 9...

Page 15: ...4 13 11 10 7 8 1 12 9 8 6 7 0 6 7 6 4 5 0 4 5 4 2 2 Approved matchups only HP23 410 CB CBH19 41 17 15 14 11 8 5 18 16 15 12 9 6 Condensing Temp F Warmer Than Liquid Line At Various Ambients 5 Place th...

Page 16: ...Page 16 HP23 SINGLE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 27 26 1 20...

Page 17: ...K1 1 opens and compressor B1 and outdoor fan motor B4 are de energized and stop im mediately FIRST STAGE HEAT 11 Heating demand initiates at W1 in the ther mostat 12 24VAC energizes compressor contac...

Page 18: ...Page 18 HP23 THREE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 1...

Page 19: ...the ther mostat 11 24VAC energizes compressor contactor K1 12 K1 1 N O closes energizing compressor and outdoor fan motor 13 Compressor B1 and outdoor fan motor B4 begin immediate operation END OF FIR...

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