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Page 14

 5 – Place thermometer in well and read liquid line

temperature. Liquid line temperature should be
a few degrees warmer than the outdoor air
temperature. Table 9 shows how many degrees
warmer the liquid line temperature should be.

Add refrigerant to make the liquid line
temperature cooler.

Recover refrigerant to make the liquid line
temperature warmer.

11

HP23–411/413

TABLE 9

Model

Liquid Line 

°

F Warmer Than Outside

(Ambient) Temperature

HP23–261
HP23–311

HP23–411/413 (CAN)

HP23–461/463

APPROACH METHOD – EXPANSION VALVE SYSTEMS
AMBIENT TEMPERATURE OF 60 

F (16 

C) OR ABOVE

7

14

11

HP23–211

5

HP23–141

6

HP23–511/513

11

HP23–651/653

7

14

SUBCOOLING METHOD (TXV SYSTEMS)

(Ambient Temperature Below 60

F [16

C] )

NOTE- It may be necessary to restrict air flow in order
to reach liquid pressures in the 200-250 psig range
which are required for checking charge. Block equal
sections of air intake panels as shown in figure 24,
moving obstructions sideways until liquid pressures
in the 200-250 psig range are reached.

Block outdoor coil one side at a time

with cardboard or plastic sheets until
proper testing pressures are reached.

BLOCKING OUTDOOR COIL

FIGURE 24

CARDBOARD OR PLASTIC SHEET

 1 – Connect  gauge  manifold.  Connect  an  upright

R–22 drum to center port of gauge manifold.

 2 – Operate  indoor  and  outdoor  units  in  cooling

mode. Allow outdoor unit to run until system
pressures stabilize.

 3 – Make  sure  thermometer  well  is  filled  with

mineral oil before checking liquid line
temperature.

 4 – Read  liquid  line  pressure  and  convert  to

condensing temperature using temperature/
pressure conversion chart.
Condensing temperature (read from gauges)
should be a few degrees warmer than the liquid
line temperature.

 5 – Place thermometer in well and read liquid line

temperature. Table 10 shows how much
warmer the condensing temperature should be.

TABLE 10

Model

 Condensing Temp

°

F Warmer Than Liquid Line

HP23–261
HP23–311

HP23–411/413 (CAN)

HP23–461/463

HP23–211

HP23–141

HP23–511/513
HP23–651/653

SUBCOOLING METHOD – EXPANSION VALVE SYSTEMS

AMBIENT TEMPERATURE BELOW 60 

F (16 

C)

4 + 2
9 + 2

13 + 2

9 + 2

8 + 2
6 + 2
7 + 2

HP23–411/413

9 + 2

13 + 2

Add refrigerant to make the liquid line
temperature cooler.
Recover refrigerant to make the liquid line
temperature warmer.

 6 – When unit is properly charged liquid line

pressures should approximate those given in
table 11.

IMPORTANT

Use table 11 as a general guide for performing
maintenance checks. Table 11 is not a procedure for
charging the system. Minor variations in pressures
may be expected due to differences in installations.
Significant deviations may  mean the system is not
properly charged or that a problem exists with some
component in the system. Used prudently, table 11
could serve as a useful service guide.

73

PSIG

285

84

HP23 NORMAL OPERATING PRESSURES (COOLING MODE)

OUTDOOR COIL

ENTERING AIR

TEMPERATURE

HP23–141

HP23–261

HP23–311

HP23–410

65

°

 F (TXV)

75

°

F (TXV)

85

°

F (TXV)

95

°

F (TXV)

LIQ.

+ 10

SUC.

+ 10

PSIG PSIG

LIQ.

+ 10

SUC.

+ 10

PSIG PSIG

LIQ.

+ 10

SUC.

+ 10

PSIG PSIG

105

°

F (TXV)

LIQ.

+ 10

SUC.

+ 10

PSIG

PSIG

LIQ.

+ 10

SUC.

+ 10

PSIG PSIG

HP23–211

HP23–461/463 HP23–511/513 HP23–651/653

LIQ.

+ 10

SUC.

+ 10

PSIG

PSIG

LIQ.

+ 10

PSIG

SUC.

+ 10

SUC.

+ 10

PSIG

LIQ.

+ 10

PSIG

105

°

F (RFC III)

95

°

F (RFC III)

85

°

F (RFC III)

75

°

F (RFC III)

65

°

 F (RFC III)

TABLE 11

137
155
182
210
240
130

175

155

210
240

78
79
80
82
83
59

75

67

82
87

145
165
195
225
255
150

195

170

230
260

72
73
74
77
79
61

75

68

81
85

160
185
215
245
275
150

205

175

240
280

74
76
78
80
84
60

73

67

78
81

170
195
225
255
290
165

220

190

255

75
77
78
80
82
62

74

69

80

175
200
227
260
295
170

230

205

265
305

75
76
77
79
81
61

73

68

79
82

160
185
215
245
280
155

210

180

240
275

72
74
76
78
80
61

68

63

73
76

165
185
210
240
275
155

210

185

245
275

72
73
76
78
80
63

69

64

74
78

150
175
200
235
265

75
76
78
80

*

*

*

*

*

*

*

*

*

*

*

For an approved match-up the HP23-651/653 must be used with a TXV.

HP23–410 (CAN)

LIQ.

+ 10

SUC.

+ 10

PSIG

PSIG

175
200
230
260
295
160

225

190

255
385

76
77
78
79
81
62

70

68

77
81

Summary of Contents for HP23 Series

Page 1: ...ting in the compressor The heater is temperature actuated and operates only when required A crankcase heater for HP23 141 units is optional but suction accumulator is factory installed Several models...

Page 2: ...lectrical Code manual to determine wire fuse and disconnect size requirements NOTE Extremes of operating range are plus 10 and minus 5 of line voltage ELECTRICAL DATA Model No HP23 413 HP23 461 1 HP23...

Page 3: ...AN MOTOR CONTROL BOX EXPANSION VALVE FIGURE 2 FAN SPIDER A Control Box Figures 3 and 4 FIGURE 3 DUAL CAPACITOR C12 START CAPACITOR C7 POTENTIAL RELAY K31 COMPRESSOR CONTACTOR K1 HP23 UNIT CONTROL BOX...

Page 4: ...t Capacitor C7 All single phase units use a start capacitor C7 C7 is located inside the unit control box see figure 3 C7 is wired in parallel with the compressor side of the dual capacitor See table 2...

Page 5: ...fter defrost begins the timer will de energize the defrost relay and the unit will resume normal operation If the defrost thermostat opens during the 14 minute defrost period the defrost relay is de e...

Page 6: ...and NOTE Hold function operates between thermostat demands only when defrost thermostat is closed This is the only time that the timer is operating 5 TST Pins Each board is equipped with a set of test...

Page 7: ...ing parts a rotor shaft eccentric roller and a blade See figure 11 The compressor rotor shaft is attached directly to the compressor motor The rotor shaft is permanently attached to an eccentric The e...

Page 8: ...t relay ELECTRICAL DATA tables in this manual show specifications for outdoor fans used in HP23s Two different mounting arrangements are used fan up and fan motor up see figures 14 and 15 Access to th...

Page 9: ...LIZER LINE DRIER WITH CHECK VALVE PRESSURE TAP FITTING WITH VALVE CORE DISTRIBUTOR TO OUTDOOR COIL STRAINER HP23 LIQUID LINE COMPONENTS REFRIGERANT FLOW IN COOLING MODE REFRIGERANT FLOW IN HEATING MOD...

Page 10: ...is not pressurized The service port cap can be removed and gauge connections can be made CAUTION The service port cap is used to seal the liquid line service valve Access to service port requires back...

Page 11: ...stem cap tighten firmly Tighten finger tight then tighten an additional 1 6 turn To Close Vapor Line Service Valve 1 Remove stem cap with an adjustable wrench 2 Using service wrench and 5 16 hex head...

Page 12: ...ULATOR 460 510 AND 650 ONLY DEFROST SWITCH S6 FILTER DRIER W INTERNAL CHECK VALVE MUFFLER LIQUID LINE FROM INDOOR COIL TO OUTDOOR COIL DISCHARGE LINE SERVICE PORT STRAINER LIQUID LINE SERVICE PORT REV...

Page 13: ...nitrogen pressure from the system correct any leaks and recheck CAUTION When using dry nitrogen a pressure reducing regulator must be used to prevent excessive pressure in gauge manifold connecting ho...

Page 14: ...Warmer Than Liquid Line HP23 261 HP23 311 HP23 411 413 CAN HP23 461 463 HP23 211 HP23 141 HP23 511 513 HP23 651 653 SUBCOOLING METHOD EXPANSION VALVE SYSTEMS AMBIENT TEMPERATURE BELOW 60 F 16 C 4 2 9...

Page 15: ...4 13 11 10 7 8 1 12 9 8 6 7 0 6 7 6 4 5 0 4 5 4 2 2 Approved matchups only HP23 410 CB CBH19 41 17 15 14 11 8 5 18 16 15 12 9 6 Condensing Temp F Warmer Than Liquid Line At Various Ambients 5 Place th...

Page 16: ...Page 16 HP23 SINGLE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 27 26 1 20...

Page 17: ...K1 1 opens and compressor B1 and outdoor fan motor B4 are de energized and stop im mediately FIRST STAGE HEAT 11 Heating demand initiates at W1 in the ther mostat 12 24VAC energizes compressor contac...

Page 18: ...Page 18 HP23 THREE PHASE OPERATING SEQUENCE 1 2 3 5 6 4 7 8 9 10 11 12 13 15 14 16 17 18 19 20 21 22 23 24 25 26 1...

Page 19: ...the ther mostat 11 24VAC energizes compressor contactor K1 12 K1 1 N O closes energizing compressor and outdoor fan motor 13 Compressor B1 and outdoor fan motor B4 begin immediate operation END OF FIR...

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