background image

Page 9

Compressor Oil Charge

Table 6 gives compressor oil charge for HP25 units. Re

fer to Lennox Cooling Service Handbook for correct pro

cedure for checking and adding compressor oil.

COMPRESSOR OIL CHARGE

TABLE 6

UNIT MODEL NO.

COMPRESSOR OIL CHARGE

ounces (liters)

HP25-211

HP25-410
HP25-460

38 oz.* (1.12 L)

*Shipped with conventional white oil (Sontex 200LT). 3GS oil may be

used if additional oil is required.

34 oz.* (1.01 L)

HP25-261 & -311

28 oz.* (0.83 L)

HP25-510

52 oz.* (1.54 L)

HP25-650

54 oz.* (1.60 L)

24 oz.* (0.71 L)

SYSTEM OPERATION

Discharge Thermostat

The scroll compressor is equipped with a discharge

thermostat which prevents the occurrence of danger

ously high discharge temperatures. This thermostat

cuts in at 130

F (54

C) and cuts out at 280

F (138

C) .

CAUTION

Danger of Equipment Damage.

Do not bypass the discharge thermostat.

Filter Drier

The drier is equipped with an internal check valve for

correct refrigerant flow (Refer to figure 7). If replace

ment is necessary, order another of like design and ca

pacity. A liquid line strainer gives additional compressor

protection.

Thermostat Operation

Some heat pump thermostats incorporate isolating

contacts and an emergency heat function (which in

cludes an amber indicating light). The thermostat is

not included with the unit and must be purchased

separately.

Emergency Heat (Amber Light)

An emergency heat function is designed into some ther

mostats. This feature is applicable only to those systems

with auxiliary electric heat staged by outdoor thermo

stats. When the thermostat is placed in the emergency

heat position, the outdoor unit control circuit is isolated

from power and field-provided relays by-pass the out

door thermostats. An amber indicating light simulta

neously comes on to remind the homeowner that the

unit is operating in the emergency heat mode.
Emergency heat is usually used during a heat pump
shutdown.

Compressor Timed-Off Control

This unit is equipped with a time delay which protects
the compressor by preventing short-cycling.

High Pressure Switch

The HP25 is equipped with an auto-reset high pressure
switch (single-pole, single-throw) which is located on
the liquid line. The switch shuts off the compressor
when discharge pressure rises above the factory set
ting. The switch is normally closed and is permanently
adjusted to trip (open) at 410 + 10 psig (2827 + 69 kPa).
The switch resets (closes) when the pressure drops be
low 210 + 20 psig ( 1448+138 kPa).

Crankcase Heater

HP25-413 & -463-1Y three-phase units only are
equipped with a crankcase heater which must be ener
gized for 24 hours before attempting to start compres
sor. To prevent compressor operation, set thermostat
so there is no demand. Apply power to unit.

DEFROST SYSTEM

The defrost system includes two components:  a de

frost thermostat, and a defrost control.

Defrost Thermostat

The defrost thermostat is mounted on the liquid line be
tween the check/expansion valve and the distributor.
When defrost thermostat senses 35

F (2

C) or cooler, its

contacts close and send a signal to the defrost control
board to start the defrost timing. It also terminates de
frost when the liquid line warms up to 70

F (21

C).

Defrost Control

The defrost control board has the combined func
tions of a time/temperature defrost control, defrost
relay, time delay, diagnostic LEDs and field connec
tion terminal strip.
The control provides automatic switching from normal
heating operation to defrost mode and back. During
compressor cycle (call for defrost), the control accumu
lates compressor run times at 30, 60 or 90 minute field
adjustable intervals. If the defrost thermostat remains
closed when the accumulated compressor run time
ends, the defrost relay is energized and defrost begins.

Defrost Control Timing Pins

Each timing pin selection provides a different accu
mulated compressor run period during one thermo
stat run cycle. This time period must occur before a
defrost cycle is initiated. The defrost interval can be
adjusted to 30, 60 or 90 minutes. See figure 9. The de
frost period is a maximum of 14 minutes and cannot
be adjusted. If no timing is selected, the control de
faults to 90 minutes.
A TEST option is provided for troubleshooting. When
the jumper is placed across the TEST pins, the timing of
all functions is reduced by a factor of 128. For example,
a 90 minute interval during TEST is 42 seconds and the
14 minute defrost is reduced to 6.5 seconds.

Summary of Contents for HP-511-513

Page 1: ...evied for non compliance INSTALLATION INSTRUCTIONS HP25 SERIES UNITS HEAT PUMP UNITS 503 302M 6 95 Supersedes 503 247M TABLE OF CONTENTS HP25 HEAT PUMP UNIT 1 SHIPPING AND PACKING LIST 1 GENERAL INFOR...

Page 2: ...D E F G H J K L HP25 211 in 27 7 8 25 7 8 29 7 8 12 1 4 22 7 16 14 7 16 22 1 8 1 7 8 16 3 4 5 1 2 2 7 8 HP25 211 HP25 261 mm 708 657 759 311 570 367 562 48 425 140 73 HP25 311 in 30 7 8 32 1 8 34 1 16...

Page 3: ...OTE 48 1219mm clearance required on top of unit One side dimension may be 12 305mm 36 914mm 36 914mm 36 914mm 36 914mm Heat pump units operate under a wide range of weath er conditions therefore sever...

Page 4: ...is instruction see figure 6 and in indoor unit instructions Refer to figure 5 for thermostat designa tions Refer to unit rating plate for minimum circuit am pacity and maximum fuse size WARNING Unit m...

Page 5: ...1 1 8 in 28 6 mm FIELD FABRICATED L15 LINE SETS L15 41 20 ft 50 ft 6 1 m 15 2 m L15 65 30 ft 50 ft 9 1 m 15 2 m FIELD FABRICATED L15 26 20 ft 50 ft 6 1 m 15 2 m NOTE To obtain maximum efficiency remov...

Page 6: ...o produce substances that corrode copper piping and compressor parts 1 Connect manifold gauge set to the service valve ports as follows low pressure gauge to vapor line service valve high pressure gau...

Page 7: ...and suc tions pressures do not perform normally follow the steps below to correctly phase in the unit 1 Disconnect power to the unit 2 Reverse any two field power leads to the unit 3 Reapply power to...

Page 8: ...6 If ambient temperature is less than 60 F 15 C air flow might need to be restricted to achieve pressur es in the 200 250 psig 1379 1724 kPa range See figure 8 These higher pressures are necessary for...

Page 9: ...ngle pole single throw which is located on the liquid line The switch shuts off the compressor when discharge pressure rises above the factory set ting The switch is normally closed and is permanently...

Page 10: ...PS2 termi nals on the defrost board If using an additional pres sure switch remove jumper before connecting additional switch to control board If no additional switch is needed DO NOT REMOVE JUMPER U...

Page 11: ...power supplies At the beginning of each heating or cooling season the system should be cleaned as follows Heat Pump Unit 1 Clean and inspect outdoor coil Coil may be flushed with a water hose 2 Outdo...

Page 12: ...o City City Serial No Date State State Service Technician Amps Supply Outdoor Fan Compressor Indoor Filter Clean Indoor Blower RPM Electrical Connections Tight Supply Voltage Unit Off S P Drop Over Ev...

Reviews: