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Page 9

 XP13 SERIES

STEP 4 −− LEAK TEST AND EVACUATION

TO VAPOR

SERVICE VALVE

HFC−410A

MANIFOLD GAUGE SET

OUTDOOR UNIT

HIGH

LOW

CONNECT GAUGE SET

A

Connect the high pressure hose of an HFC−410A manifold gauge set to the vapor valve service port.

NOTE 

 Normally, the high pressure hose is connected to the liquid line port. However, connecting it

to the vapor port better protects the manifold gauge set from high pressure damage.

B

With both manifold valves closed, connect the cylinder of HFC−410A refrigerant to the center port of
the manifold gauge set.

NOTE

  Later in the procedure, the HFC−410A container will be replaced by the nitrogen container.

TEST FOR LEAKS

After the line set has been connected to the indoor and outdoor units, check the line set connections
and indoor unit for leaks. Use the following procedure to test for leaks:

A

With both manifold valves closed, connect the cylinder of HFC−410A refrigerant to the center port of
the manifold gauge set. Open the valve on the HFC−410A cylinder (vapor only).

B

Open the high pressure side of the manifold to allow HFC−410A into the line set and indoor unit.
Weigh in a trace amount of HFC−410A.

 [A trace amount is a maximum of two ounces (57 g) refriger-

ant or three pounds (31 kPa) pressure.] 

Close the valve on the HFC−410A cylinder and the valve on

the high pressure side of the manifold gauge set. Disconnect the HFC−410A cylinder.

C

Connect a cylinder of nitrogen with a pressure regulating valve to the center port of the manifold
gauge set.

D

Adjust nitrogen pressure to 150 psig (1034 kPa). Open the valve on the high side of the manifold gauge
set in order to pressurize the line set and the indoor unit.

E

After a few minutes, open one of the service valve ports and verify that the refrigerant added to the
system earlier is measurable with a leak detector.

F

After leak testing, disconnect gauges from service ports.

1

2

A

B

NITROGEN

NOTE − Position
canister to deliver
liquid refrigerant.

FIGURE 9

Summary of Contents for Elite XP13-018-230

Page 1: ...Units HEAT PUMP UNITS 506728 01 7 2012 Supersedes 3 2012 WARNING Improper installation adjustment alteration service or maintenance can cause property damage personal inju ry or loss of life Installat...

Page 2: ...XP13 018 AND 024 BASE SECTION SMALL 8 3 4 222 5 1 2 140 9 1 2 241 8 1 4 210 13 1 2 343 13 7 8 352 K J UNIT SUPPORT FEET XP13 030 TO 060 BASE WITH ELONGATED LEGS MEDIUM 7 3 4 197 3 1 4 83 27 1 8 689 3...

Page 3: ...E SET VIBRATION Install unit away from windows FIGURE 2 Install unit level or if on a slope maintain slope tolerance of 2 degrees or 2 inches per 5 feet 50 mm per 1 5 m away from building structure SL...

Page 4: ...all existing traps Polyol es ter POE oils are used in Lennox units charged with HFC 410A refrigerant Residual mineral oil can act as an insulator preventing proper heat transfer It can also clog the...

Page 5: ...ve and the two Teflon rings H Use a field provided fitting to temporarily reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GAUGE MANIFOLD CYLIND...

Page 6: ...d debur the ends The pipe must remain round Do not crimp end of the line Remove service cap and core from both the suction vapor and liquid line service ports 1 2 LIQUID LINE SERVICE VALVE SERVICE POR...

Page 7: ...ths WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WRAP SERVICE VALVES To help protect service valve seals during brazing wrap water saturated...

Page 8: ...UT DISTRIBUTOR ASSEMBLY C Install one of the provided Teflon rings around the stubbed end of the check expansion valve and lightly lubricate the connector threads and expose surface of the Teflon ring...

Page 9: ...ect the cylinder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A...

Page 10: ...nd closing the manifold gauge valves F When the absolute pressure requirement above has been met disconnect the manifold hose from the vacuum pump and connect it to a cylinder of HFC 410A positioned t...

Page 11: ...r damage as a result of slugging CAUTION ELECTROSTATIC DISCHARGE ESD Precautions and Procedures Electrostatic discharge can affect electronic components Take care during unit installation and service...

Page 12: ...GH VOLTAGE CIRCUITS A B C D 3 FIGURE 12 Typical 24VAC Control Wiring Diagrams Field Installed THERMOSTAT INDOOR UNIT R C W1 Y1 O G R C W1 W2 W3 G R C W1 Y1 O COMMON 1ST STAGE AUXILIARY HEAT INDOOR BLO...

Page 13: ...defrost mode The compressor will be cycled off for 30 seconds going in and out of the defrost mode when the compressor delay jumper is installed NOTE The 30 second compressor feature is ignored when j...

Page 14: ...Air Temperature Ambient Temperature Return Air Temperature System Refrigerant Charge Refer to manufacturer s information on unit or installation instructions for required subcooling and approach temp...

Page 15: ...he inside air Have your dealer show you the location of the drain line and how to check for obstructions This would also apply to an auxiliary drain if installed Thermostat Operation See the ComfortSe...

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