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Page 27

XC16 SERIES

Digital volt/amp meter

Electronic temperature thermometer

On-off toggle switch

Procedure

NOTE − Block outdoor coil to maintain a minimum of 375
psig during testing).

1. Turn main power 

OFF

 to outdoor unit.

2. Adjust room thermostat set point 5ºF above the room

temperature.

3. Remove control access panel. Install refrigeration

gauges on unit. Attach the amp meter to the common
(black wire) wire of the compressor harness. Attach
thermometer to discharge line as close as possible to
the compressor.

4. Turn toggle switch 

OFF 

and install switch in series with

Y2 wire from room thermostat.

5. Cycle main power 

ON

.

6. Allow pressures and temperatures to stabilize before

taking measurements (may take up to 10 minutes).

7. Record all of the readings for the Y1 demand.

8. Close switch to energize Y2 demand. Verify power is

going to compressor solenoid.

9. Allow pressures and temperatures to stabilize before

taking any measured reading (this may take up to 10
minutes).

10. Record all of the readings with the Y1 and Y2 demand.

11. If temperatures and pressures change in the direction

noted in chart, the compressor is properly modulating
from low to high capacity. (If no amperage, pressures
or temperature readings change when this test is
performed, the compressor is not modulating between
low and high capacity and replacement is necessary).

12. After testing is complete, return unit to original set up.

HOMEOWNER

Cleaning of the outdoor unit’s coil should be performed by
a trained service technician. Contact your dealer and set
up a schedule (preferably twice a year, but at least once a
year) to inspect and service your outdoor unit. The
following maintenance may be performed by the
homeowner.

IMPORTANT

Sprinklers and soaker hoses should not be installed
where they could cause prolonged exposure to the
outdoor unit by treated water. Prolonged exposure of the
unit to treated water (i.e., sprinkler systems, soakers,
waste water, etc.) will corrode the surface of steel and
aluminum parts and diminish performance and longevity
of the unit.

Outdoor Coil

The outdoor unit must be properly maintained to ensure its
proper operation.

Please contact your dealer to schedule proper
inspection and maintenance for your equipment.

Make sure no obstructions restrict airflow to the
outdoor unit.

Grass clippings, leaves, or shrubs crowding the unit
can cause the unit to work harder and use more
energy.

Keep shrubbery trimmed away from the unit and
periodically check for debris which collects around the
unit.

Cleaning of the outdoor unit’s coil should be performed by
a trained service technician. Contact your dealer and set
up a schedule (preferably twice a year, but at least once a
year) to inspect and service your outdoor unit.

Routine Maintenance

In order to ensure peak performance, your system must be
properly maintained. Clogged filters and blocked airflow
prevent your unit from operating at its most efficient level.

1.

Air Filter

 Ask your Lennox dealer to show you

where your indoor unit’s filter is located. It will be either
at the indoor unit (installed internal or external to the
cabinet) or behind a return air grille in the wall or
ceiling. Check the filter monthly and clean or replace
it as needed.

2.

Disposable Filter 

 Disposable filters should be

replaced with a filter of the same type and size.

NOTE 

 If you are unsure about the filter required for your

system, call your Lennox dealer for assistance.

3.

Reusable Filter

 Many indoor units are equipped

with reusable foam filters. Clean foam filters with a
mild soap and water solution; rinse thoroughly; allow
filter to dry completely before returning it to the unit or
grille.

NOTE 

 The filter and all access panels must be in place

any time the unit is in operation.

4.

Indoor Unit 

 The indoor unit’s evaporator coil is

equipped with a drain pan to collect condensate
formed as your system removes humidity from the
inside air. Have your dealer show you the location of
the drain line and how to check for obstructions. (This
would also apply to an auxiliary drain, if installed.)

Thermostat Operation

See the thermostat homeowner manual for instructions on
how to operate your thermostat.

Preservice Check

If your system fails to operate, check the following before
calling for service:

Verify room thermostat settings are correct.

Verify that all electrical disconnect switches are ON.

Check for any blown fuses or tripped circuit breakers.

Verify unit access panels are in place.

Verify air filter is clean.

If service is needed, locate and write down the unit
model number and have it handy before calling.

Summary of Contents for Elite XC16-024-230

Page 1: ...rvice valve s internal seals INSTALLATION INSTRUCTIONS Elite Series XC16 Units AIR CONDITIONER 506637 01 11 10 Supersedes 506101 01 TABLE OF CONTENTS General 1 Shipping and Packing List 1 Unit Dimensi...

Page 2: ...39 991 30 1 2 775 35 889 13 7 8 352 7 3 4 197 3 1 4 83 27 1 8 689 3 5 8 92 4 1 2 114 20 5 8 524 XC16 036 230 45 1143 XC16 048 230 39 991 XC16 060 230 39 991 35 1 2 902 39 3 8 1001 16 7 8 429 8 3 4 222...

Page 3: ...LVE SUCTION LINE SERVICE VALVE FIELD CONNECTION FOR SUCTION LINE HIGH PRESSURE SWITCH MANUAL RESET S4 COMPRESSOR HARNESS GROUND LUG SINGLE POLE CONTACTOR K1 DUAL RUN CAPACITOR C12 CONTROL PANEL PLUMBI...

Page 4: ...nt loss during shipping and handling Using an Allen wrench rated at less than 50Rc risks rounding or breaking off the wrench or stripping the valve stem recess See the Lennox Service and Application N...

Page 5: ...2 1 12 TURN To Access Service Port A service port cap protects the service port core from contamination and serves as the primary leak seal 1 Remove service port cap with an appropriately sized wrench...

Page 6: ...ressure ratio meets a certain value or when the suction pressure is as high as 20 psig Compressor suction pressures should never be allowed to go into a vacuum Prolonged operation at low suction press...

Page 7: ...ow Glass has a very high level of sound transmission For proper placement of unit in relation to a window see the provided illustration in figure 4 detail A PLACING UNIT ON SLAB When installing unit a...

Page 8: ...f two 2 degrees or two inches per five feet 50 mm per 1 5 m away from building structure MOUNTING SLAB BUILDING STRUCTURE GROUND LEVEL Outside Unit Placement Slab Mounting at Ground Level SAME FASTENE...

Page 9: ...ERED PANEL REMOVAL Remove the louvered panels as follows 1 Remove two screws allowing the panel to swing open slightly 2 Hold the panel firmly throughout this procedure Rotate bottom corner of panel a...

Page 10: ...door unit coil braze connections Use Lennox L15 sweat non flare series line set or field fabricated refrigerant line sizes as listed in table 2 NOTE When installing refrigerant lines longer than 50 fe...

Page 11: ...R RAFTER AT 8 FEET 2 43 METERS INTERVALS THEN STRAP THE LIQUID LINE TO THE VAPOR LINE FLOOR JOIST OR ROOF RAFTER REFRIGERANT LINE SET INSTALLING HORIZONTAL RUNS NOTE Similar installation practices sho...

Page 12: ...N Brazing alloys and flux contain materials which are hazardous to your health Avoid breathing vapors or fumes from brazing operations Perform operations only in well ventilated areas Wear gloves and...

Page 13: ...FROM SERVICE VALVE Flow regulated nitrogen at 1 to 2 psig through the low side refrigeration gauge set into the liquid line service port valve and out of the suction vapor line service port valve CUT...

Page 14: ...instructions for the next step in preparing the unit WHEN BRAZING LINE SET TO SERVICE VALVES POINT FLAME AWAY FROM SERVICE VALVE PREPARATION FOR NEXT STEP 7 WARNING 1 FIRE PERSONAL INJURY OR PROPERTY...

Page 15: ...d check expansion valve and the two Teflon rings H Use a field provided fitting to temporary reconnect the liquid line to the indoor unit s liquid line orifice housing LOW HIGH EXISTING INDOOR UNIT GA...

Page 16: ...line to the indoor unit s distributor assembly B Install one of the provided Teflon rings around the stubbed end of the expansion valve and lightly lubricate the connector threads and expose surface o...

Page 17: ...nder of HFC 410A refrigerant to the center port of the manifold gauge set Open the valve on the HFC 410A cylinder vapor only B Open the high pressure side of the manifold to allow HFC 410A into the li...

Page 18: ...et and indoor unit until the absolute pressure does not rise above 500 microns 29 9 inches of mercury within a 20 minute period after shutting off the vacuum pump and closing the manifold gauge valves...

Page 19: ...fer to the unit nameplate for minimum circuit ampacity and maximum fuse or circuit breaker HACR per NEC Install power wiring and properly sized disconnect switch NOTE Units are approved for use only w...

Page 20: ...Page 20 506637 01 11 10 Figure 13 Typical Unit Wiring Diagram...

Page 21: ...e remaining in the oil It may be necessary to replace the filter drier several times to achieve the required dryness level If system dryness is not verified the compressor will fail in the future Unit...

Page 22: ...ide to the suction line service port CConnect the manifold gauge set s high pressure side to the liquid line service port DPosition temperature sensor on liquid line near liquid line service port OUTD...

Page 23: ...14 13 12 11 10 70 19 19 18 18 17 17 16 15 15 14 13 12 11 10 57 58 59 60 61 62 63 64 65 66 67 68 69 70 Temp of air entering indoor coil F INDOOR COIL DRY BULB DRY BULB WET BULB B TDrop 19 A Dry bulb We...

Page 24: ...HOD Weigh in or remove refrigerant based upon line length SC Subcooling Values F 1 0 C 0 6 BLOCK OUTDOOR COIL sometimes necessary with lower temperatures Use cardboard or plastic sheet to restrict the...

Page 25: ...stem is not properly charged or that a problem exists with some component in the system Temp of air entering outdoor coil 5F 5C 024 036 048 060 Liquid Suction Liquid Suction Liquid Suction Liquid Suct...

Page 26: ...door fan motor is prelubricated and sealed No further lubrication is needed 3 Visually inspect connecting lines and coils for evidence of oil leaks 4 Check wiring for loose connections 5 Check for cor...

Page 27: ...pection and maintenance for your equipment Make sure no obstructions restrict airflow to the outdoor unit Grass clippings leaves or shrubs crowding the unit can cause the unit to work harder and use m...

Page 28: ...door Return Air Same Indoor Coil Discharge Air Lower PRESSURES Suction Vapor Lower Liquid Higher Start Up and Performance Checklist Job Name Job no Date Job Location City State Installer City State Un...

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